Volume 1 99900037 Mndot-Books Pdf

Volume 1 99900037 MnDOT
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VOLUME1 99900037 19960517 ii, INTRODUCTION, This volume includes information that is common to all NOTE. cranes and loaders manufactured by IMT For specific A NOTE IS USED TO EITHER CONVEY. information refer to Volume 2 PARTS AND ADDITIONAL INFORMATION OR TO PROVIDE. SPECIFICATIONS Volume 2 contains information on FURTHER EMPHASIS FOR A PREVIOUS POINT. Specifications Crane Description Installation and Parts. which is specific to your model of crane It is CAUTION. recommended that Volume 1 OPERATION A CAUTION IS USED WHEN THERE IS THE. MAINTENANCE AND REPAIR be kept with the crane at STRONG POSSIBILITY OF DAMAGE TO THE. all times EQUIPMENT OR PREMATURE EQUIPMENT, This manual is provided to aquaint you with the operation. of your IMT truck mounted hydraulic operated crane and WARNING. to supply you with information necessary for proper A WARNING IS USED WHEN THERE IS THE. equipment maintenance POTENTIAL FOR PERSONAL INJURY OR DEATH. Before operation or the performance of any maintenance It is the user s responsibility to maintain and operate this. on your IMT crane familiarize yourself with the unit in a manner that will result in the safest working. OPERATOR S CRANE SAFETY MANUAL part number conditions possible. 99900313 It provides information critical to the safe. operation and maintenance of your crane Reference to In addition it is the user s responsibility to be aware of. the Safety Manual will be found throughout this manual existing Federal State and Local codes and regulations. as an aid in safe operation and maintenance governing the safe use and maintenance of this unit. Three means are used throughout this manual to gain the Warranty of this unit will be void on any part of the unit. attention of operating and service personnel They are subjected to misuse due to overloading abuse lack of. NOTEs CAUTIONs and WARNINGs and are defined as maintenance or unauthorized modifications No warranty. follows verbal written or implied other than the official published. IMT new machinery and equipment warranty will be valid. with this unit, Read and familiarize yourself with the. IMT OPERATOR S CRANE SAFETY MANUAL, before operating or performing any maintenance. on your crane, REVISIONS LIST, DATE LOCATION DESCRIPTION OF CHANGE.
20030315 3A 1 THRU 3A 10 REPLACED WITH UPDATED CYLINDER REPAIR INSTRUCTIONS. 20061020 1 1 NEW OWNERSHIP STATEMENT, 1A UPDATED DECAL DRAWINGS. 20111230 THROUGHOUT ECN 11628 UPDATED DECAL DRAWINGS STABILIZER WORDING ADDED STABILIZER DECAL. SECTION 1 ECN 11606 UPDATED DESCRIPTION OF OVERLOAD PREVENTION SYSTEM TWO BLOCK. PREVENTION SYSTEM, VOLUME1 99900037 20000706 iii, MAINTENANCE AND REPAIR MANUAL Additional information is available which addresses. This manual is divided into specific sections in order specific topics which relate to crane installation. to keep similar subject matter under one heading maintenance and repair These are listed below and. There will however be instances when a particular include their IMT part number and brief description. subject may be presented in more than one section of They may be ordered from IMT by contacting the. the manual This redundancy is necessary in Product Support Department at the following. providing comprehensive information address, This manual will also be subject to revisions and IOWA MOLD TOOLING CO INC. additions As new or revised information is released BOX 189 GARNER IA 50438 0189. new pages will be available which will be identified in TEL 641 923 3711. the upper right hand corner by a revision number and TECHNICAL SUPPORT FAX 641 923 2424. date Any new pages released should be inserted, into your manual in place of old pages MINIMUM CHASSIS SPECIFICATIONS. For mounting of IMT Truck mounted cranes, Domestic Version 99900765.
New sections may also be provided When received, Metric Version 99900764. they should be inserted into your manual in its proper Instructions and calculations for determining suitable. numerical sequence truck frame strength Also minimum chassis. specifications for most IMT cranes, REFERENCE TO SAFETY MANUAL. Throughout this manual reference will be made to HYDRAULIC PUMP SELECTION GUIDE. the IMT OPERATOR S CRANE SAFETY 99900698, MANUAL These references will direct you to An aid in the selection of hydraulic pumps for use. important information applicable to the relevant with cranes and compressors. subject Also additional information may be, contained in the reference box A sample of this 99900686. reference is shown below Crane and Vehicle log for the recording of inspections. tests maintenance repairs and modifications for a, one year period.
The term SAFETY MANUAL will be used, throughout this manual and is to be construed as the. IMT OPERATOR S CRANE SAFETY MANUAL, OTHER IMT PUBLICATIONS. VOLUME1 99900037 19970415 iv, TABLE OF CONTENTS, Section 1 OPERATION. 1 1 GENERAL 1 1, 1 2 VEHICLE CONTROLS 1 1, 1 3 CRANE CONTROLS 1 1. 1 3 1 REMOTE CONTROLS 1 4, 1 3 2 GENERAL THEORY OF OPERATION 1 5.
1 4 SAFETY FACTORS 1 6, 1 4 1 LOAD LIMITS 1 6, 1 4 2 EQUIPMENT INSPECTION 1 6. 1 4 3 WORK STATION POSITIONING 1 7, 1 4 4 OPERATING RESTRICTIONS 1 7. 1 5 ENGINE SPEED REGULATION 1 7, 1 6 LOAD LIFTING 1 8. 1 7 STABILITY RATINGS 1 8, 1 8 ANTI TWO BLOCKING SYSTEM 1 8. 1 9 TASK PERFORMANCE 1 9, 1 10 CRANE SHUTDOWN 1 10.
1 11 OPERATORS 1 10, 1 12 OPERATION IN ADVERSE CONDITIONS 1 11. 1 12 1 DIRTY AND SANDY AREAS 1 11, 1 12 2 HIGH HUMIDITY OR SALT AIR CONDITIONS 1 11. 1 12 3 HIGH ALTITUDE 1 11, 1 12 4 COLD WEATHER 1 11. 1 13 HAND SIGNALS 1 12, 1 14 OVERLOAD PREVENTION SYSTEM ELECTRICALLY OPERATED 1 14. 1 15 OVERLOAD PREVENTION SYSTEM HYDRAULICALLY OPERATED 1 14. Section 1A DECALS, 1A 1 DECAL PLACEMENT TELESCOPING CRANES 1A 1.
1A 2 DECAL PLACEMENT ARTICULATING CRANES 1A 2, 1A 3 DANGER DECAL DESCRIPTIONS 1A 3. 1A 4 INSTRUCTION DECALS 1A 10, Section 2 MAINTENANCE. 2 1 GENERAL 2 1, 2 2 LUBRICANTS 2 1, 2 3 LUBRICATION 2 2. 2 4 HYDRAULIC FLUID SPECIFICATIONS 2 3, 2 5 HYDRAULIC OIL DETERIORATION 2 8. 2 6 HYDRAULIC SYSTEM PURGING 2 8, 2 7 PURGING AIR FROM THE SYSTEM 2 9.
2 8 SYSTEM RELIEF PRESSURE 2 9, 2 9 CYLINDER HOLDING CAPABILITIES 2 9. 2 10 FILTER ELEMENT REPLACEMENT 2 9, 2 11 WIRE ROPE MAINTENANCE 2 10. 2 12 HOOK MAINTENANCE 2 10, 2 13 PERIODIC VEHICLE INSPECTION 2 11. 2 14 PERIODIC CRANE INSPECTION 2 11, 2 15 ADDITIONAL INSPECTIONS 2 13. 2 16 REMOTE CONTROL INSPECTION 2 14, 2 17 CORROSION CONTROL 2 14.
2 18 LONG TERM STORAGE 2 15, 2 19 PROPORTIONAL REMOTE CONTROL TROUBLESHOOTING 2 15. VOLUME1 99900037 19960517 v, Section 3 REPAIR, 3 1 GENERAL 3 1. 3 2 MAINTENANCE PRECAUTIONS 3 1, 3 3 GENERAL PRECAUTIONS 3 1. 3 4 REPAIR PROCEDURES 3 1, 3 5 CLEANLINESS 3 2, 3 6 HYDRAULIC SYSTEMS 3 2. 3 7 FASTENERS AND TORQUE VALUES 3 3, 3 8 LABEL PARTS WHEN DISASSEMBLING 3 3.
3 9 BOOM WEAR PADS 3 3, 3 10 PIN AND BEARING INSPECTION AND INSTALLATION 3 4. 3 10 1 PIN INSPECTION 3 4, 3 10 2 PIN BEARING INSPECTION 3 4. 3 10 3 INSTALLATION 3 4, 3 11 TURNTABLE GEAR REMOVAL AND REPLACEMENT 3 5. 3 12 PINION AND DRIVE GEAR BUSHINGS REMOVAL AND REPLACEMENT 3 7. 3 13 REMOVAL AND REPLACEMENT OF STABILIZER ARMS 3 7. 3 14 VERTICAL STABILIZER CYLINDERS REMOVAL AND REPLACEMENT 3 8. 3 15 EXTERNAL HORIZONTAL STABILIZER CYLINDER REMOVAL AND REPLACEMENT 3 8. 3 16 FOLD DOWN STABILIZER CYLINDER REMOVAL AND REPLACEMENT 3 8. 3 17 EXTENSION CYLINDER REMOVAL AND REPLACEMENT 3 9. 3 17 1 EXTERNAL CYLINDER 3 9, 3 17 2 INTERNAL CYLINDER 3 9. 3 17 3 BOLT ON EXTENSION CYLINDER 3 10, 3 18 REMOVAL AND REPLACEMENT OF OPERATOR CONTROL VALVE 3 12.
3 19 OUTER BOOM REMOVAL AND REPLACEMENT 3 12, 3 20 OUTER CYLINDER REMOVAL AND REPLACEMENT 3 12. 3 21 INNER CYLINDER REMOVAL AND REPLACEMENT 3 13, 3 22 INNER BOOM REMOVAL AND REPLACEMENT 3 13. 3 23 ROTATION MOTOR COUNTERBALANCE VALVE AND BRAKE REMOVAL. AND REPLACEMENT 3 14, 3 24 KICKOUT A FRAME STABILIZER CYLINDER REMOVAL AND REPLACEMENT 3 14. Section 3A CYLINDER REPAIR, 3A 1 CYLINDER DISASSEMBLY 3A 1. 3A 2 CYLINDER ASSEMBLY 3A 5, 3A 3 TELESCOPING CYLINDER DISASSEMBLY 3A 7.
3A 4 TELESCOPING CYLINDER ASSEMBLY 3A 8, Section 4 CHASSIS PREPARATION FOR INSTALLATION. 4 1 GENERAL 4 1, 4 2 CHASSIS PREPARATION 4 1, 4 2 1 FRAME STRENGTH 4 1. 4 2 2 FRONT MOUNTED CRANE APPLICATION 4 1, 4 2 3 REAR MOUNTED CRANE APPLICATION 4 1. 4 2 4 FRAME REINFORCEMENT 4 2, 4 3 PTO AND PUMP 4 3. 4 3 1 PTO INSTALLATION 4 3, 4 3 2 PUMP INSTALLATION 4 4.
4 3 3 DRIVELINE APPLICATION 4 4, Section 5 REFERENCE. VOLUME1 99900037 19990519 vi, LIST OF ILLUSTRATIONS. A 1 TYPICAL CRANE CONTROL DECALS 1 2, A 2 TYPICAL REMOTE CONTROL DECALS 1 3. A 3 TYPICAL WALLBOARD CRANE CONTROL DECALS 1 3, A 4 TYPICAL LOADER CONTROL DECAL TOE HEEL 1 3. A 5 TYPICAL LOADER CONTROL DECAL TOE TOE 1 4, A 6 FORMULA REQUIRED PUMP SPEED 1 7.
A 7 FORMULA ENGINE RPM 1 7, A 8 HAND SIGNALS 1 13, A1 1 DECAL LOCATIONS ON TELESCOPING CRANES 1A 1. A1 2 DECAL LOCATIONS ON ARTICULATING CRANES 1A 2, A1 3 DECAL ELECTROCUTION HAZARD 1A 3. A1 4 DECAL ELECTROCUTION HAZARD 1A 3, A1 5 DECAL ELECTROCUTION HAZARD 1A 4. A1 6 DECAL ELECTROCUTION HAZARD 1A 4, A1 7 DECAL ELECTROCUTION HAZARD REMOTE CONTROL OPERATION 1A 5. A1 8 DECAL ELECTROCUTION HAZARD REMOTE CONTROL OPERATION 1A 5. A1 9 DECAL ELECTROCUTION HAZARD REMOTE CONTROL OPERATION 1A 5. A1 10 DECAL ELECTROCUTION HAZARD REMOTE CONTROL OPERATION 1A 5. A1 11 DECAL STABILIZER FOOT CRUSHING HAZARD 1A 6, A1 13 DECAL MOVING BOOM HAZARD 1A 6.
A1 14 DECAL ROTATING DRIVELINE HAZARD 1A 7, A1 15 DECAL TWO BLOCK HAZARD 1A 7. A1 16 DECAL RIDING ON BOOM HOOK OR LOADLINE HAZARD 1A 7. A1 17 DECAL HOISTING PERSONNEL ON BOOM HOOK LOADLINE HAZARD 1A 8. A1 18 DECAL UNTRAINED OPERATOR HAZARD 1A 8, A1 19 DECAL OPERATION HAZARDS 1A 8. A1 20 DECAL FAILURE TO OBEY HAZARDS 1A 9, A1 21 DECAL FAILURE TO OBEY HAZARDS 1A 9. A1 22 DECAL FREEFALLING BOOM HAZARDS 1A 9, A1 23 DECALWARNING MANUAL STABILIZERS 1A 10. A1 24 DECAL SET UP STOW INSTRUCTIONS 1A 10, A1 25 DECAL ROTATIONAL ALIGNMENT 1A 10.
A1 26 DECAL GREASE WEEKLY 1A 11, A1 27 DECAL ROTATE CRANE GREASE 1A 11. A1 28 DECAL CONTACT IMT 1A 11, A1 29 DECAL RETURN LINE 1A 12. A1 30 DECAL SUCTION LINE 1A 12, A1 31 DECAL LUBRICATE WORM GEAR 1A 12. A1 32 CAUTION DO NOT WASH WAX 1A 13, A1 33 BOOM ANGLE INDICATOR 1A 13. A1 34 CAUTION OIL LEVEL 1A 13, A1 35 HYDRAULIC OIL RECOMMENDATIONS 1A 14.
A1 36 FULLY DEPLOYED 1A 14, B 1 GREASE WEEKLY DECAL 2 3. B 2 LUBRICATION PRODUCT AND SCHEDULE 2 3, B 3 HYDRAULIC FLUID SPECIFICATIONS 2 3. B 4 TYPICAL GREASE ZERK LOCATIONS TELESCOPING CRANES 2 4. B 5 TYPICAL GREASE ZERK LOCATIONS ARTICULATING CRANES 2 5. B 6 TYPICAL GREASE ZERK LOCATIONS WALLBOARD CRANES 2 6. B 7 TYPICAL GREASE ZERK LOCATIONS SPIDER LEG STABILIZERS 2 6. B 8 TYPICAL GREASE ZERK LOCATIONS LOG LOADERS 2 7, B 9 HYDRAULIC FLUID PRECAUTIONS 2 7. B 10 SWIVEL HOOK GREASE ZERK 2 10, B 11 ROPE ATTACHMENTS 2 10. B 14 VALVEBANK PROPORTIONAL REMOTE CONTROL 2 15, C 1 TURNTABLE GEAR BEARING INSTALLATION 3 6.
C 1A TURNTABLE GEAR BEARING BACKLASH MEASUREMENT 3 6. C 2 BUSHING REMOVAL 3 6, C 3 BUSHING INSTALLATION 3 6. C 4 POWER DOWN STABILIZER 3 8, C 5 FOLD DOWN STABILIZER 3 9. C 6 EXTERNAL EXTENSION CYLINDER 3 11, C 7 INTERNAL EXTENSION CYLINDER 3 11. C 8 BOLT ON EXTENSION CYLINDER 3 11, C 9 KICKOUT A FRAME STABILIZER REFERENCE 3 14. C1 1 TYPICAL CYLINDER AND SEAL KIT COMPONENTS 3A 3. C1 2 SEAL INSTALLATION GUIDELINES 3A 4, C1 3 TELESCOPING EXTENSION CYLINDER COMPONENTS 3A 9.
D 1 TYPICAL TORSIONAL SUB FRAME 4 2, D 2 FRAME REINFORCEMENT 4 3. D 3 PTO PUMP INSTALLATION 4 4, D 4 DRIVELINE APPLICATION 4 5. CRANE INSPECTION CHECKLIST 5 1, TORQUE DATA CHART DOMESTIC 5 7. TORQUE DAT CHART METRIC 5 8, TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE 5 9. TURNTABLE BEARING INSPECTION FOR REPLACEMENT 5 10, CONVERSION FACTORS 5 11.
VOLUME1 99900037 19960517 1 1, SECTION 1 OPERATION. 1 1 GENERAL 1 3 CRANE CONTROLS, The Crane is relatively simple to operate however IMT cranes may be equipped with dual control. prior to any work at job sites the operator should stations one at each side of the vehicle chair. thoroughly familiarize himself with the control mount control stations located on the mast or. operations load limits and proper operating remote controls All controls have decals which. procedures and practices for the unit In addition indicate operating directions for the function desired. simulated job operations should be performed by the and are placed at the controls A hand throttle. operator before putting the unit to a task The control is located at the driver s side on the crane. operator s understanding of emergency measure base and provides engine speed control Figures A 1. execution is essential he should be prepared to take through A 3 illustrate control decals used on most. emergency action at any time IMT cranes and loaders Following are general. operation guidelines controls of your crane may, ROTATION Push lever for counterclockwise rotation. and pull lever for clockwise rotation, 1 2 VEHICLE CONTROLS NOTE. Power Take Off PTO Manual Shift Control On loaders and wallboard cranes the crane rotation. Transmission mounted manual PTO s are usually function is referred to as swing Push the lever for. installed with the shifting control knob located near clockwise rotation and pull for counterclockwise. VOLUME1 99900037 i VOLUME 1 IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 TEL 641 923 3711 TECHNICAL SUPPORT FAX 641 923 2424 MANUAL PART NUMBER 99900037 OPERATION MAINTENANCE AND REPAIR 20111230 Iowa Mold Tooling Co Inc is an Oshkosh Corporation company VOLUME1 99900037 ii INTRODUCTION Read and familiarize yourself with the IMT OPERATOR S CRANE SAFETY MANUAL before

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