U S Navy Underwater Cutting Amp Welding Manual-Books Pdf

U S Navy Underwater Cutting amp Welding Manual
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S0300 BB MAN 010,LIST OF EFFECTIVE PAGES,Date of Original Pages is 1 April 1989. Date of Change A Pages is 15 September 1995,Date of Change B Pages is 1 June 2002. Page No Change No Page No Change No,Title and A B 2 1 through 2 32 O. Certification Sheet B 2 33 through 2 36 B,blank O 2 37 through 2 38 O. Change Record O 2 39 through 2 40 A,Change Record 2 blank O 2 41 through 2 47 O.
i O 2 48 blank O,ii blank O 3 1 through 3 26 O,4 1 through 4 29 O. v through viii O,A 1 through A 2 O,x through xiii O B 1 through B 2 O. xiv blank O C 1 O,xv through xxiii A C 2 blank O,xxiv blank A D 1 through D 14 A. 1 1 O E 1 through E 28 O,1 2 B Glossary 1 through Glossary 4 O. 1 3 O Index 1 B,1 4 blank O Index 2 through Index 4 A.
0 in this column indicates an original page,A Change B. Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. DEPARTMENT OF THE NAVY,NAVAL SEA SYSTEMS COMMAND,WASHINGTON D C 20362. NAVSEA S0300 BB MAN 010 0910 LP 111 3301, U S NAVY UNDERWATER CUTTING WELDING MANUAL CHANGE B. 1 June 2002,PUBLISHED BY DIRECTION OF,COMMANDER NAVAL SEA SYSTEMS COMMAND. NAVSEA S0300 BB MAN 010 is changed as follows, 1 Remove old pages and insert new pages as indicated in instruction below Dispose of super.
seded pages in accordance with applicable regulations. 2 New or changed material is indicated by a vertical bar in the margin of the page. REMOVE PAGES INSERT PAGES,TITLE AND A TITLE AND A,CERT SHEET CERT SHEET. 2 33 through 2 36 2 33 through 2 36,Index 1 Index 1. After the attached enclosures have been inserted record this CHANGE on the Record of Changes. sheet and insert this page behind the Title page, Request for additional copies of this CHANGE shall be submitted to Commanding Officer Naval. Publications and Form Center 5801 Tabor Avenue Philadelphia PA 19120 5099. CHANGE INSTRUCTIONS,SHEET 1 OF 1, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. Lincoln Welders Hobart Welders,Welding ForumEsab Welders Miller Welders.
S0300 BB MAN 010,RECORD OF CHANGES,CHANGE ENTERED,OF TITLE AND OR BRIEF DESCRIPTION. A 15 Sep 1998 Changes affect front matter Chapter 2 and Appendix D KLB. B 1 Jun 2002 Changes to Kerie Cable Thermal Arc Cutting System FSL. Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. S0300 BB MAN 010, Ship Salvage Harbor Clearance and Wreck Removal oftentimes require extensive underwater. cutting and welding The lack of recent fleet experience in these areas dictates the need for a man. ual that incorporates state of the art equipment and tried and proven underwater cutting and weld. ing techniques The knowledge contained in this manual is a collection of fleet and commercial. experience It has been reviewed by technical experts with extensive salvage and underwater cut. ting and welding experience, This revision of the Underwater Cutting and Welding Manual has been prepared to provide the. most current information on equipment and procedures available All of the equipment covered. may not be found on the Diving Equipment Authorized for Navy Use ANU list NAVSEAINST. 10560 2 but is included in this manual as an aid to the salvor who finds himself in a must get. the job done situation Further guidance can be found in Appendix E. Due to limited time allocation there is a lack of realistic underwater cutting and welding training. in the Navy s diving schools Students are given only the basics in school and thereafter must. practice to become proficient and gain the experience necessary to become qualified underwater. cutters and welders I therefore charge all diving officers master divers and diving supervisors to. establish or maintain existing training programs for underwater cutting and welding Practice. practice practice,C A BARTHOLOMEW,Director of Ocean Engineering. Supervisor of Salvage and Diving USN,i ii blank, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders.
S0300 BB MAN 010,TABLE OF CONTENTS,Chapter Paragraph Page. FOREWARD i,TABLE OF CONTENTS iii,LIST OF ILLUSTRATIONS ix. LIST OF TABLES xi,STANDARD NAVY SYNTAX SUMMARY xiii. SAFETY SUMMARY xv,1 INTRODUCTION,1 1 SCOPE 1 1,1 2 UNDERWATER CUTTING OVERVIEW 1 1. 1 3 UNDERWATER WELDING OVERVIEW 1 2,2 UNDERWATER CUTTING.
2 1 INTRODUCTION 2 1,2 2 OXYGEN ARC CUTTING 2 2,2 2 1 Principles of Operation 2 2. 2 2 2 Steel Tubular Electrodes 2 2, 2 2 2 1 Advantages of the Steel Tubular Electrodes 2 5. 2 2 2 2 Disadvantages of the Steel Tubular Electrode 2 5. 2 2 3 Electrode Amperage Requirements 2 5,2 2 4 Oxygen Requirements 2 6. 2 2 5 Material Consumption 2 6,2 2 6 Oxygen Pressure 2 6. 2 2 7 Oxygen Purity 2 11,2 2 8 Grounding the Work 2 11.
2 2 9 Steel Tubular Electrode Cutting Technique Thick plate 2 11. 2 2 10 Steel Tubular Electrode Cutting Technique Thin plate 2 15. 2 2 11 Piercing Holes in Steel Plate 2 15, 2 2 12 Steel Tubular Electrode Cutting Technique Cast Iron and Non Ferrous. Metals 2 18,2 2 13 Post dive Maintenance 2 18,2 3 EXOTHERMIC ELECTRODES 2 22. 2 3 1 Electrode Amperage Requirements 2 22,2 3 2 Oxygen Requirements 2 25. 2 3 3 Material Consumption 2 25, 2 3 4 Advantages and Disadvantages of the Exothermic Electrode Cutting. Process 2 25, 2 3 4 1 Disadvantages of Exothermic Electrodes 2 27.
2 3 5 Grounding the Work 2 27,Change A iii, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. S0300 BB MAN 010,2 3 6 Exothermic Cutting Technique 2 28. 2 3 6 1 Exothermic Cutting Technique Cast Iron Stainless Steel and. Non Ferrous Metals 2 30, 2 3 6 2 Exothermic Cutting Technique Concrete Rock and other. Non Conductive Materials 2 31,2 3 6 3 Exothermic Hole Piercing 2 31. 2 3 7 Trouble Shooting 2 31,2 3 7 1 Symptoms 2 31,2 3 7 2 Probable Causes 2 32.
2 3 7 3 Locating and Solving the Problem 2 32,2 3 8 Post Dive Maintenance 2 33. 2 4 SEELER ENTERPRISES LU 001 EXOTHERMIC,CUTTING TOOL KERIE CABLE 2 33. 2 4 1 Advantages and Disadvantages of the of the Kerie Cable 2 34. 2 4 2 Materials Required for Kerie Cable Cutting 2 35. 2 4 3 Equipment Set up 2 37,2 4 4 Kerie Cable Preparation 2 39. 2 4 5 Cutting Underwater 2 39,2 4 6 Cutting Technique 2 40. 2 4 7 Cutting Thin Metals 2 40,2 4 8 Cutting Thick Metals 2 41.
2 4 9 Re Lighting Cable Underwater 2 43,2 4 10 Emergency Off Safety Procedures 2 43. 2 4 11 Loss of Communications 2 43,2 4 12 Equipment Tender 2 43. 2 4 13 Electrical Precautions 2 43,2 4 14 Post Dive Maintenance 2 43. 2 5 SHIELDED METAL ARC CUTTING 2 44,2 5 1 Principles of Operation 2 44. 2 5 2 Materials 2 44,2 5 3 Waterproofing Electrodes 2 44.
2 5 4 Underwater Shielded Metal Arc Cutting Techniques 2 45. 2 5 5 Drag Technique 2 46,2 6 CONCLUSION 2 46,3 UNDERWATER WELDING. 3 1 INTRODUCTION 3 1,3 2 MECHANICAL BARRIERS 3 2,3 2 1 Cofferdams and Caissons 3 2. 3 2 2 Mini Habitats 3 2,3 3 SHIELDED METAL ARC WELDING 3 3. 3 4 WET WELDING 3 3,3 5 SHIPBUILDING MATERIALS 3 3. iv Change B, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders.
S0300 BB MAN 010, 3 6 MATERIALS USED IN UNDERWATER SHIELDED METAL ARC. WELDING 3 6, 3 6 1 Underwater Shielded Metal Arc Welding Electrodes 3 6. 3 6 2 Tong Test Ammeter 3 6,3 6 3 Electrode Polarity 3 6. 3 7 UNDERWATER WELDING ARCS 3 8,3 8 CONDITIONS ADVERSE TO UNDERWATER WELDING 3 8. 3 9 STRENGTH OF UNDERWATER FILLET WELDS 3 10,3 9 1 Parts of a Weld Definitions 3 10.
3 9 2 Fillet Weld 3 12,3 9 3 Trial Weld 3 12,3 10 SURFACE CLEANING 3 12. 3 11 JOINT FIT UP 3 13,3 12 UNDERWATER SHIELDED METAL ARC WELDING. TECHNIQUES 3 13,3 12 1 Welding Set Up Procedures 3 13. 3 12 2 Self Consuming Technique 3 14, 3 12 3 Fillet Welding in the Horizontal Position Self Consuming Technique 3 14. 3 12 3 1 Fillet Welding in the Vertical Position 3 17. 3 12 3 2 Fillet Welding in the Overhead Position 3 17. 3 12 3 3 Self Consuming and Manipulative Techniques 3 20. 3 12 3 4 Fillet Welding Where There is Poor Fit Up 3 20. 3 12 4 Welding on Thin Plates 3 20,3 13 PROCEDURE FOR REPAIRING SMALL CRACKS 3 22.
3 13 1 Using a Rectangular Patch 3 22,3 13 2 Using a Circular Patch 3 22. 3 14 POST DIVE MAINTENANCE 3 25,4 UNDERWATER ARC CUTTING AND WELDING EQUIPMENT. 4 1 INTRODUCTION 4 1,4 2 EQUIPMENT USED FOR UNDERWATER ARC CUTTING. AND WELDING 4 1, 4 2 1 Oxygen Arc and Shielded Metal Arc Equipment 4 1. 4 2 2 Diving Equipment 4 1,4 2 2 1 Welding Shields 4 1.
4 2 3 Power Supply Requirements 4 9,4 2 3 1 Power Converters 4 9. 4 2 3 2 Welding Generator Pre Setup Inspection 4 11. 4 2 3 3 Polarity 4 11,4 2 3 4 Polarity test 4 11,4 2 3 5 Tong Test Ammeter 4 13. 4 2 3 6 Amperage and Voltage 4 13, 4 2 3 7 Diesel Driven Welding Generator Amperage and Voltage Settings 4 15. Change A v, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. S0300 BB MAN 010,4 2 4 Safety Switches 4 16,4 2 5 Power Cables and Connectors 4 16.
4 2 6 Gas Manifolds 4 17,4 2 7 Underwater Oxygen Arc Cutting Torches 4 17. 4 3 EQUIPMENT FOR UNDERWATER SHIELDED METAL ARC,WELDING 4 19. 4 3 1 Electrode Holders 4 19,4 4 WELDING ACCESSORIES 4 20. Appendix Page,A DOCUMENTATION MATRIX,A 1 PURPOSE A 1. A 2 REFERENCE DOCUMENTS A 1,B METRIC CONVERSION FACTORS.
English and Metric Equivalents B 1,Weights B 2,Measures B 2. Pressure or Stress Force Area B 3,Temperature Conversion B 3. Metric Prefixes B 3,Multiplication Factors B 3,C BIBLIOGRAPHY C 1. D SAFETY IN UNDERWATER CUTTING AND WELDING,D 1 PURPOSE D 1. D 2 GENERAL D 1,D 3 EXPLOSIVE GASES D 1,D 3 1 General Information D 2.
D 3 2 Specific Information D 2,D 4 ELECTRICITY UNDERWATER D 4. D 5 GENERAL PRECAUTIONS FOR UNDERWATER CUTTING AND. WELDING D 4,D 6 POWER SUPPLY D 5,D 7 ELECTRODE HOLDERS AND CUTTING TORCHES D 6. D 8 POWER CABLES AND CONNECTORS D 7,D 9 SAFETY SWITCH D 8. vi Change A, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. S0300 BB MAN 010,D 10 FIRE AND EXPLOSION PREVENTION D 9.
D 10 1 Major Causes D 10,D 11 COMPRESSED GAS SUPPLIES D 10. D 11 1 Use Handling and Storage of Compressed Gases D 10. D 11 1 1 The Never List D 10,D 11 1 2 The Always List D 11. D 11 1 3 General Oxygen Precautions D 12,D 11 1 4 General MAPP Gas Precautions D 12. D 11 2 Additional Safety Precautions D 13,D 12 PERSONAL SAFETY IN DIVING D 14. D 12 1 Diving Dress D 14,D 13 CONCLUSION D 14,E EXCEPTIONAL SITUATIONS.
E 1 PURPOSE E 1,E 1 1 Discussion E 1,E 1 2 Authorization E 1. E 2 UNDERWATER CUTTING EQUIPMENT E 1,E 2 1 Arcwater Cutting E 1. E 2 2 Principles of Operation E 2,E 2 3 Applications E 2. E 2 4 Necessary Equipment E 2,E 2 4 1 Power E 2,E 2 4 2 Water E 2. E 2 4 3 Arcwater torch E 2,E 2 4 4 Electrodes E 2,E 2 5 Arcwater Electrode Cutting Technique E 4.
E 2 5 1 Underwater Preparations E 4,E 2 5 1 1 Cutting E 4. E 2 5 1 2 Gouging E 4,E 2 6 Material Consumption E 5. E 2 7 Post Dive Maintenance E 5,E 3 CUTTING UNDERWATER WITH THERMIC LANCE BURN. E 3 1 Material Description E 7,E 3 2 Required Equipment E 8. E 3 3 Set Up Procedure E 8,E 3 4 Material Consumption E 10.
E 4 MAPP GAS CUTTING E 10,E 4 1 Principles of Operation E 10. E 4 2 Equipment and Material E 11,E 4 3 Protective Clothing E 12. E 4 4 Cylinders and Regulators E 12,E 4 4 1 Purging the Hoses E 12. E 4 5 Underwater MAPP Gas Cutting Torches E 14,Change A vii. Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. S0300 BB MAN 010,E 4 6 Igniting the Torch Above Water E 16.
E 4 6 1 Preparation E 16,E 4 6 2 Ignition E 16,E 4 7 Lowering the Ignited Torch E 18. E 4 8 Underwater Cutting E 18, E 4 8 1 Starting the Cut at the Edge of a Plate E 18. E 4 8 2 Starting the Cut at the Central Portion of a Plate E 18. E 4 8 3 Advancing the Cut E 21,E 5 UNDERWATER WELDING E 22. E 5 1 Waterproofing Surface Electrodes E 22, E 5 2 Preparation for Underwater Shielded Metal Arc Welding E 24. E 6 LOSS OF VOICE COMMUNICATIONS E 26,E 7 FRICTION STUD WELDER E 26.
E 7 1 Principle of Operation E 26,E 7 2 Advantages E 26. E 7 3 Equipment Requirements E 27,E 7 3 1 Equipment Details E 27. Glossary Glossary 1,Index Index 1,viii Change A, Lincoln Welders Hobart Welders Welding Forum Esab Welders Miller Welders. S0300 BB MAN 010,LIST OF ILLUSTRATIONS,Figure Title Page. 2 1 Underwater Oxygen Arc Cutting Electrodes 2 3,2 2 Underwater Oxygen Arc Electrode Designs 2 4.
2 3 Drag Techniques for Cutting Steel with Steel Tubular Electrodes 2 12. 2 4 Technique for Cutting Steel Less Than 1 4 Inch with Steel Tubular Electrodes 2 16. 2 5 Technique for Piercing Holes in Steel Plate using the Oxy Arc Process with. Steel Tubular Electrodes 2 17, 2 6a Underwater Oxygen Arc Cutting Torch Breakdown Arcair 2 19. 2 6b Underwater Oxygen Arc Cutting Torch Breakdown BROCO 2 20. 2 6c Underwater Oxygen Arc Cutting Torch Breakdown Craftsweld 2 21. 2 7 Technique for Cutting Steel Using Exothermic Electrode 2 29. 2 8 Seeler Kerie Cable Control Panel 2 36,2 9 Typical Kerie Cable Set Up 2 38. 2 10 Technique for Underwater Shielded Metal Arc Cutting of Thick Plate and. DEPARTMENT OF THE NAVY NAVAL SEA SYSTEMS COMMAND WASHINGTON D C 20362 NAVSEA S0300 BB MAN 010 0910 LP 111 3301 U S NAVY UNDERWATER CUTTING amp WELDING MANUAL CHANGE B 1 June 2002 PUBLISHED BY DIRECTION OF COMMANDER NAVAL SEA SYSTEMS COMMAND NAVSEA S0300 BB MAN 010 is changed as follows 1 Remove old pages and insert new pages as indicated in instruction below Dispose of super seded pages

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