Swash Plate Type Axial Piston Pumps Global Kawasaki Com-Books Pdf

Swash plate Type Axial Piston Pumps global kawasaki com
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, , , , JIS B 8243 , JIS B 8361 , , , , 1 , , , , . , , , , , , , , , , , 4 , , 3 , , , , , , , 2 , , . , , , , , , , , , , , , , , , 0 , ON APPLICATION USAGE OF THE PRODUCTS SAFETY PRECAUTIONS. Although our products are designed on the basis of our profound knowledge and long experience and Before you use the product you MUST read the operation or operators manual and MUST fully understand how to use the product . manufactured under the strict quality control system the following must be taken into consideration in To use the product safely you MUST carefully read all Warnings and Cautions in this manual You MUST also observe the. actual use related regulations and rules regarding safety . Cautions related to operation Turn off the power before starting wiring Use the product under the specification. or other works related to the electric mentioned in the catalog drawings and. The operating conditions of the products shown in this catalog vary depending upon each application Use the safety equipment to avoid the WARNING power otherwise you may be stuck by an CAUTION specification sheet . injury when you operate the product electric shock . Therefore the decision of the products suitability to the system considered must be made by the CAUTION. Keep your body off the product during, designer of the hydraulic system and or the person in charge of determining the specification after Clean the threads and mounting surface the operations as it may become hot and. Pay enough attention on handling method completely otherwise you may CAUTION burn your body . making analysis and conducting tests if necessary The study of the specification shall be done based to avoid pinching hands or back problems CAUTION experience damages or oil leakage caused. on the latest catalog and technical documents and the system must be composed taking into account CAUTION that may be caused by heavy weight of. by insufficient tightening torque or, the product or handling posture Use the proper hydraulic oil and.
situations regarding the possibility of machine failure broken seal . maintain the contamination in the, Do not step on the product hit it drop it Use the specified bolts and keep the. CAUTION recommended level otherwise it may not, or give strong outside force to it as one specified tightening torque when you work or be damaged . Prior to use of the products descriptions given in the SAFETY PRECAUTIONS must be observed for the CAUTION of these actions may cause the failure of CAUTION install the product Usage of unauthorized. proper use work damage or oil leakage bolts lack of torque or excess of torque. may create problems such as failure of Cautions related to maintenance. Wipe the oil on the product or floor off work damage and oil leakage . completely as the oil creates slippery, Never modify the product without. The technical information in this catalog represents typical characteristics and performance of the CAUTION conditions that may result in dropping the. product or injuring Warnings and Cautions for operation approval of Kawasaki . products and is not guaranteed one CAUTION, Never use the product not equipped with. anti explosion protection in the Do not disassemble and assemble. Warnings and Cautions related to DANGER circumstances of possible explosion or without approval by Kawasaki It may. In case the products are used in the following conditions or environments please consult us prior to the CAUTION cause troubles and failure or it may not. use installation and removal of the product combustion . work as specified If it is necessary by all, Unspecified conditions or environments Shield the rotating part such as motor means to disassemble and assemble it.
Installation removal plumbing and wiring, shaft and pump shaft to avoid injuries must be done by an authorized person . Use for atomic power aviation medical treatment and or food must be done by the certified person WARNING caused by being caught of fingers or. Use likely to affect human beings or assets significantly or requiring particular safety CERTIFIED PERSON a person who has cloths Keep the product from dust and rust by. enough knowledge like a person who is paying attention to the surrounding. Stop the operation immediately if you CAUTION temperature and humidity when you. trained by Kawasaki s hydraulic school , find something wrong such as unusual transport or store the product . WARNING noise oil leakage or smoke and fix it, Make it sure that the power of the properly If you continue operating you. The information described in this catalog is subject to change without notice hydraulic power unit is turned off and Replacing the seals may be required if. may encounter damage fire or injury you use the product after long time. For updated information please consult our campany WARNING that the electric motor or engine has. completely stopped before starting Make it sure that plumbing and wiring are. CAUTION storage , installation or removal You must also correct and all the connection is tightened. check the system pressure has dropped to CAUTION correctly before you start operating . zero especially if it is the first run ,1 2, , Out of a Wide Variety of Our Swash Plate Type Axial Piston Pumps We Introduce below Those Most Suitable for Construction Machines with Open Circuits .
, Kawasaki Swash Plate Type Axial Piston Pumps Programs for Industrial Vehicles A Thorough Function Desigh Enabled Such Atractive Features. , displacement double pump tandem type double pump parallel type single pump 1 1 High Power Density. A lighter and more compact machine with higher, 60 cm3 . pressure rating and increased power density output. K3V63DT K3V63DTP K3V63S K5V80S power mass was obtained by adopting a half log type. K5V80DT K5V80DTP swash plate , In particular the double pump with its tandem. arrangement has eliminated a power divider has an. 2 increased transmission efficiency and is lighter . 2 High Efficiency and Large Self Priming Capability. The spherical valve plate and improved hydraulic balance. K3V112DT K3V112DTP provide stable cylinder rotation thus achieving high. K5V140DT K5V140DTP efficiency even in a low pressure and low speed. K3V112DP operating range , 110 K3V112S K5V140S 3 .
3 Long Life, A long life is obtained by adopting main bearings of large. capacity and the piston return mechanism that, compensates for the wear of the shoe . K3V140DT K3V140DTP, K3V140S 4 4 Low Noise, Even less noise has been achieved because of the. optimum design of the valve plate and the casing rigidity . , 5 Wide Range of Controls, 160 5 The pump can be controlled in various kinds of control. K5V160DT K5V160DTP methods and is capable of responding to either. K5V160DP K5V160S , mechanical hydraulic or electrical input .
200 K5V200DP K5V200S, K5V200DT K5V200DTP, K5V200DTH K5V212DPH. K3V280DTH K5V212DPH, 280 PTO with PTO ,3 4, SERIES SERIES. K3V K3V , , With new technology the K5V series has enabled increased. power density , K3V series pump has optimum functuon design and is. provided with improved power density efficiency and reliability K3V K5V . attained from our many years of experiences Variation of pump displacement. K3V 63 112 140 180 280, K5V80 K5V140 K5V160 K5V200.
0 50 100 150 200 250 300, displacement cm 3 , ORDERING CODE ORDERING CODE. K3V 280 DT H 100 R 2N 01 K5V 200 DT H 100 R 9N 01. K5V series , K3V series design code of regulator design code of regulator. displacement , 80 80 cm3, regulator code, regulator code 140 140 cm3. displacement, 63 63cm3 160 160 cm3 , 112 112cm3 direction of rotation 200 200 cm3 direction of rotation. 212 212cm3 R clockwise, 140 140cm3 R clockwise, 280 280cm3 L counterclockwise DT L counterclockwise.
tandem type double pump desigh code , DT , viewed from shaft end DP viewed from shaft end. tandem type double pump standard, parallel type double pump. DP desigh code H with centrifugal pump, S , parallel type double pump single pump P PTO with PTO. S standard, H with centrifugal pump, single pump, P PTO with PTO. SPECIFICATIONS 1MPa 10 197kgf cm2, 1N m 0 10197kgf m.
1 , size 80 140 160 200 212, SPECIFICATIONS 1MPa 10 197kgf cm2 . 1N m 0 10197kgf m displacement cm3 80 140 160 200 214 . 1 Pressure to which guarantee of, size 63 112 140 280 1 rated 34 3 performance functions or service. , pressure life is applied Durability is unlimited. displacement cm , 63 112 140 280 MPa peak 39 2 except for the bearing life . Pressure to which guarantee of, 1 rated 34 3 performance functions or service 2 2 460 2 160 2 000 1 900 2 000 2 .
max for self priming 2 350 4 2 200 4, pressure life is applied Durability is unlimited. speed , MPa peak 39 2 except for the bearing life . min 1 3 , max 3 000 2 500 2 350 2 200 2 000, 2 , 2 2 650 2 360 2 150 1 600 . max for self priming 2 000 4 tandem 529 843 1 120 0 01MPa . speed max input torque , , min 1 3 max 3 250 2 700 2 500 2 000 N m parallel 1 200 1 350 1 500 At max displacement In case of. , PTO tandem engine driving max idling speed, N m 0 01MPa 125 294 should be below this value .
max input torque of tandem pump 343 588 1 120 1 950 max input torque of attached gear pump This suction pressure should be. At max displacement In case of with PTO N m parallel 332 0 01MPa and above . PTO N m , max input torque of attached gear pump with PTO. 125 294 engine driving max idling speed, should be below this value . single 48 68 86 3 0 1MPa , single 48 68 86 140 This suction pressure should be mass tandem 81 125 160 . mass 0 01MPa and above kg Suction pressure should be. kg tandem 81 125 160 270 parallel 249 262 272 above 0 1MPa . 3 0 1MPa , 5 antiwear hydraulic fluid type 5 antiwear hydraulic fluid 4 . type , oil temperature range 20 95 C Suction pressure should be.
above 0 1MPa oil temperature range 20 95 C Max speed with centrifugal pump. 5 , oil viscosity range 10 1 000 mm S cSt , 2 4 oil viscosity range 10 1 000 mm 2 S cSt . hydraulic Max speed with centrifugal pump hydraulic When other kinds of fluid would. fluid fluid 80 150 mesh, 80 150 mesh 5 suction line. be used please consult with us , suction line , filtration. filtration 10 m 10 m, When other kinds of fluid would. return line nominal 10 micron meter be used please consult with us return line nominal 10 micron meter. 5 6, SUMMARY OF REGULATORS, Horsepower Control Flow Control.
, code control type control curve function features code control type control curve function features. According to the rise of delivery pres , Q, suer of a pump the tilting angle of the. constant , 1 pump is automatically decreased and With the manual control the outlet flow. horsepower M manual flow control can be steplessly controlled . the constant torque control is achieved , control . P S, lever stroke, 1 1 According to the rise of deliver y.
pressure of a pump the tilting angle, P2 Q, companion pump of the pump is automatically de . pressure creased and the constant torque Positive flow control can be carried out. , control is achieved compensation P, total Q positive flow control by using the pilot pressure . 2 control , horsepower P2, 2 2 The total horsepower control can be Pi. control pilot pressure, achieved by decreasing the horse . P1 power of a pump depending upon, the pressure of its companion pump .
Q, Negative flow control can be carried, N , negative flow control out by using the pilot pressure . Q pressure cut off, 4 Pi, 2 Q Pm Pm Two stage max flow control can be. If the pressure rises above the set C 2 stage max flow 2 obtained by supplying external pilot. Q horsepower control control pressure , value the pump outlet flow is auto . 5 high pressure pressure cut off only in negative flow control . cut off matically decreased by the pressure , cut off control Pi. P PA PL, PA , Q pump pressure Load sensing control can be obtained .
horsepower control, L load sensing control Q PL , 6 pressure cut off load pressure . Q Pf Variable horsepower control can be With the electric current the oulet flow. Pf obtained by supplying pilot pressure or Q, 9 variable E electric flow control can be controlled . horsepower electric current , control I, P electric current. No , code No 10 20 60 2P 2N 9L 2C 9N, , 2 , control constant horsepower total horsepower total horsepower control positive flow control negative flow control load sensing control negative flow control negative flow control . type control control high pressure cut off total horsepower control total horsepower control total horsepower control total horsepower control total horsepower control . variable horsepower control two stage max flow control variable horsepower control. P2 P2, P2 P2, P2 P2, Pf Pf, circuit Pi1 Pm1, Pi1 PL Pi1.
diagram PA Pi1, Flow cotrol and Horsepower control can be combined with. each other , Examples of applied circuits are shown above . , Please consult us about other kinds of control if necessary . 7 8, DIMENSIONS, Tandem Type Dimensions mm , size D1 D2 D3 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15. direction of rotation K3V63 180 125 82 55 18 76 70 70 142 190 89 98 8 228 138 37 37 464 97 195. L1 suction, clockwise K3V112 224 160 82 55 22 78 80 80 142 234 100 110 8 265 167 41 41 538 109 220.
Dr1 delivery, counterclockwise K3V140 250 180 101 6 22 93 92 92 142 256 112 123 8 305 190 53 53 618 121 245. K3V280 300 200 26 115 150 125 142 300 127 140 8 356 203 70 70 792 150 286. viewed from shaft end, K5V80 180 125 82 55 18 76 70 70 142 190 89 98 8 228 138 37 37 464 97 195. K5V140 224 160 82 55 22 78 80 80 142 234 100 110 8 265 167 41 41 538 109 220. K5V160 250 180 101 6 22 93 92 92 142 256 112 123 8 305 190 53 53 618 121 245. K5V200 250 180 101 6 22 93 92 92 142 256 112 123 8 305 190 53 53 618 121 245. suction, size L16 L17 L18 L19 L20 L21 L22 L23 M, delivery. Dr1 Dr 2 1 , K3V63 110 213 177 268 150 2 4 8 106 2 M10 25. Use Dr1 or Dr2 port for case drain K3V112 110 213 214 305 150 2 4 8 106 2 M10 25. L8 L9, L4 K3V140 122 292 257 361 200 2 4 15 127 4 M12 22.
K5V80 110 213 177 268 150 2 4 8 106 2 M10 25, K5V140 110 213 214 305 150 2 4 8 106 2 M10 25. 4 d K5V160 122 292 257 361 200 2 4 15 127 4 M12 22. K5V200 122 292 257 361 200 2 4 15 127 4 M12 22, Dimensions of shaft end. Dr2 spec mm , Dr1 , size no of teeth pitch circle dia pressure angle module rule. K3V63 14 29 6 30 12 24 SAE, D1 K3V112 14 35 0 20 2 5 JIS B 1603. K3V140 17 42 5 20 2 5 JIS B 1603, L5 L13, K3V280 18 54 0 20 3 0 JIS B 1603.
K5V80 12 30 0 20 2 5 JIS B 1603, flange mounting face K5V140 17 42 5 20 2 5 JIS B 1603. K5V160 17 42 5 20 2 5 JIS B 1603, K5V200 17 42 5 20 2 5 JIS B 1603. PTO Tandem Type with PTO , SAE Flange mounting face for Suction port SAE Rule . L1 L19 PTO mm , L18 Dimensions of PTO unit size a b c d depth. L22 K3V63 50 8 88 9 60 M12 18 L9, SAE d, L21 M , K3V112 50 8 88 9 60 M12 18.
Involute spline, to SAE K3V140 61 9 106 4 76 M16 24. K3V280 69 8 120 7 89 M16 24 c, Dr1 K5V80 50 8 88 9 60 M12 18. K5V140 50 8 88 9 60 M12 18, K5V160 61 9 106 4 76 M16 24 b. K5V200 61 9 106 4 76 M16 24, SAE , Involute spline to SAE. number of teeth 10 13 SAE Flange mounting face for Delivery port SAE Rule . , Dr2 root form, flat root size a b c d e depth d d e.
cutter 16 32, suction diametral pitch K3V63 23 8 50 8 19 31 0 M10 16. pressure angle 30 , Dr1 Dr 2 1 , K3V112 23 8 50 8 19 31 0 M10 16. Use Dr1 or Dr2 port for case drain type of fit side fit K3V140 27 8 57 2 25 37 5 M12 22. L8 L9 rule SAE, L4 K3V280 31 8 66 7 32 61 5 M12 20 c c. K5V80 23 8 50 8 19 31 0 M10 16, K5V140 27 8 57 2 25 37 5 M12 22. K5V160 27 8 57 2 25 37 5 M12 22 a a, 4 d K5V200 27 8 57 2 25 37 5 M12 22 L9.
JIS B 2351 Drain port Rule JIS B 2351 , size a b c d. Dr1 K3V63 G 1 2 22 6 2 5 19 15 b, K3V112 G 3 4 30 8 3 5 20. K3V140 G 3 4 30 8 3 5 23, D1 K3V280 G 3 4 30 8 3 5 23. delivery a, L5 L13 L17 K5V80 G 1 2 22 6 2 5 19, K5V140 G 3 4 30 8 3 5 20 45 . , flange mounting face flange mounting face K5V160 G 3 4 30 8 3 5 23.
K5V200 G 3 4 30 8 3 5 23,9 10, DIMENSIONS, Parallel Type Single Type. L11 L4, L9 L7 PTO K5V200S , Dimensions of PTO unit suction. L10 Dr1, for K5V200S 4 d L1, Dr1 delivery, 13 direction of rotation. 22 276 0, clockwise, 2 4 counterclockwise, , 101 6 0 03. viewed from shaft end, Dr2 suction, ANSI delivery.
, 19 L5 L8 L9, Involute spline, Dr1 1 47 to ANSI L4 L10. Use Dr1 port for case drain , L8 L6, L13 , direction of rotation clockwise 30 4 d. delivery 12 d, , viewed from shaft end, 45 Dr1, L5 Dr1 Dr 2 1 . suction 8 M12 22 flange mounting face Use Dr1 or Dr2 port for case drain . thread depth 22, 4 PTO , 360 with PTO Dimensions, L12 mm . 164 143 160 size D1 D2 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16. K3V63 180 125 18 76 70 70 142 190 89 98 8 210 138 37 37 277 89 195. Dimensions K3V112 224 160 22 78 80 80 142 234 100 110 8 250 167 41 41 309 109 220. size D1 D2 d L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 K3V140 250 180 22 93 92 92 142 256 112 123 8 292 190 53 53 366 121 245. K3V112 429 410 11 235 113 163 111 256 428 493 34 5 148 522 391 385 K3V280 300 200 22 115 150 125 142 300 127 140 8 343 203 70 70 433 135 286. K5V160 530 511 14 272 135 206 141 301 456 519 36 5 135 549 422 398 K5V80 180 125 18 76 70 70 142 190 89 98 8 210 138 37 37 277 89 195. K5V200 530 511 14 272 135 206 141 301 492 570 52 5 135 600 400 398 K5V140 224 160 22 78 92 92 142 234 100 110 8 257 167 41 41 326 110 220. K5V212 530 511 14 272 135 206 141 301 495 573 69 5 138 603 403 401 K5V160 250 180 22 93 92 92 142 256 112 123 8 292 190 53 53 366 121 245. K5V200 165 21 75 92 92 142 262 131 131 16 300 190 53 53 389 121 245 225. Dimensions of shaft end, spec mm , , Dimensions of shaft end.
size no of teeth pitch circle dia pressure angle module rule . spec mm , K3V112 14 35 0 20 2 5 JIS B 1603 size no of teeth pitch circle dia pressure angle module rule. K5V160 15 47 6 30 8 16 ANSI K3V63 14 29 6 30 12 24 SAE. K5V200 15 47 6 8 16 ANSI K3V112 14 35 0 20 2 5 JIS B 1603. K3V140 17 42 5 20 2 5 JIS B 1603, K5V212 15 47 6 30 8 16 ANSI. K3V280 18 54 0 20 3 0 JIS B 1603, K5V80 12 30 0 20 2 5 JIS B 1603. SAE , d K5V140 17 42 5 20 2 5 JIS B 1603, Flange mounting face for Suction port SAE Rule mm K5V160 17 42 5 20 2 5 JIS B 1603. size a b c d depth K5V200 13 41 3 30 8 16 SAE, K3V112 50 8 88 9 60 M12 18 SAE SAE .
K5V160 77 8 130 2 102 M16 24 Flange mounting face for Delivery port SAE Rule Flange mounting face for Suction port SAE Rule . mm mm , K5V200 69 9 120 7 76 M16 24, b size a b c d depth size a b c d depth L9. K5V212 69 9 120 7 76 M16 24 b, K3V63 23 8 50 8 19 M10 16 d K3V63 30 2 58 7 32 M12 18 d. K3V112 23 8 50 8 19 M10 16 K3V112 30 2 58 7 38 M12 18. SAE d d e, K3V140 31 8 66 7 32 M12 18 K3V140 50 8 88 9 60 M12 18. Flange mounting face for Delivery port SAE Rule mm K3V280 31 8 66 7 32 M12 20 c K3V280 69 9 120 7 80 M12 20 c. size a b c d e depth K5V80 27 8 57 2 25 M12 16 K5V80 35 7 69 9 38 M12 18. K3V112 23 8 50 8 19 34 0 M10 16 c c K5V140 27 8 57 2 25 M12 16 K5V140 61 9 106 4 76 M16 24. K5V160 36 5 79 4 38 M16 24 L9 K5V160 61 9 106 4 76 M16 24 b. K5V160 31 8 66 7 32 41 5 M12 22, K5V200 36 5 79 4 38 M16 24 K5V200 61 9 106 4 76 M16 24. K5V200 31 8 66 7 32 41 5 M12 22, K5V212 31 8 66 7 32 41 5 M12 22 a a JIS B 2351 Drain port Rule JIS B 2351 .
size a b c d, JIS B 2351 15 b, 15 b K3V63 G 1 2 22 6 2 5 19. Drain port Rule JIS B 2351 mm K3V112 G 3 4 30 8 3 5 20. size a b c d K3V140 G 3 4 30 8 3 5 23, G 3 4 30 8 3 5 20 K3V280 G 3 4 30 8 3 5 23. K3V112 a, a K5V80 G 1 2 22 6 2 5 19, K5V160 G 3 4 30 8 3 5 23. K5V140 G 3 4 30 8 3 5 20 45 , K5V200 G 3 4 30 8 3 5 23 45 K5V160 G 3 4 30 8 3 5 23. K5V212 G 3 4 30 8 3 5 23 K5V200 G 3 4 30 8 3 5 23. 11 12, , CAUTION FOR INSTALLATION, , Mounting Direction and Drain Piping Connection of Driving Shaft.
The pump shaft should be mounted in the horizontal Please use a flexible coupling for connection of the. direction as shown in the figure below pump drive shaft with an engine flywheel or an electric. The drain line loop must be extended above the top of motor shaft . the pump case 0 03 mm , Alignment should be so carried out that the parallel. The upper drain port should be used and the drain error may be held with in 0 03 mm . pipe size must be equal to or larger than the drain port Do not put a radial or thrust load at the shaft end . size , In case of the pumps with centrifugal pump the drain. 2 , lines must be settled on each pump , , , Before starting up fill the pump case with system fluid. through the case drain connection Case must remain. full of fluid to provide internal lubrication , , . front pump rear pump, , tandem pump Case Drain pressure.
0 1 MPa Please be careful so that the drain pressure in the. 0 4 MPa casing does not exceed 0 1 MPa normally and 0 4. MPa at its peak , A suitable size of drain hose and drain filter should be. Filtration, For satisfactory service life, 0 4 MPa peak . Examples of using a filter of these pumps in, application the operating P. NAS9 , fluid should be continuously, ISO4406 18 15 fiitered to keep at least the. cleanliness level of NAS 1638 0 1MPa normal , Class 9 ISO 4406 18 15 .
10 m A 10 m filter must be used, 80 in the return line and a 80 . 10 m 10 m 150 mesh strainer in the, 150 , suction lines .


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