Sc Carousel Dryer Conair-Books Pdf

SC Carousel Dryer Conair
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Please record your It s a good idea to record the model and serial number s of. equipment s model your equipment and the date you received it in the User. Guide Our service department uses this information along. and serial number s with the manual number to provide help for the specific. and the date you equipment you installed,receive it in the. Please keep this User Guide and all manuals engineering. spaces provided prints and parts lists together for documentation of your. Manual number UGD016 0700,Serial number s,Model number s. DISCLAIMER The Conair Group Inc shall not be liable for errors. contained in this User Guide or for incidental consequential dam. ages in connection with the furnishing performance or use of this. information Conair makes no warranty of any kind with regard to. this information including but not limited to the implied warranties. of merchantability and fitness for a particular purpose. Copyright 2000 THE CONAIR GROUP INC All rights reserved. INTRODUCTION 1 1 TABLE OF,Purpose of the user guide 1 2. How the guide is organized 1 2,Your responsibilities as a user 1 2. ATTENTION Read this so no one gets hurt 1 3,How to use the lockout device 1 4.
DESCRIPTION 2 1,What is the SC dryer 2 2,Typical applications 2 2. How it works 2 3,Specifications SC dryer 2 4,INSTALLATION 3 1. Unpacking the boxes 3 2,Preparing for installation 3 3. Mounting dryer and hopper on a processing machine 3 4. Mounting dryer on a floor stand hopper on the throat 3 6. Connecting air and water hoses 3 8,Connecting the RTD probe 3 9. Connecting the main power 3 9,Testing the installation 3 10.
OPERATION 4 1,The dryer control panel 4 2,SC dryer functions 4 3. To start drying 4 4,To stop drying 4 5,Using the Auto Start Timer 4 5. Setting high and low setpoint limits 4 6,MAINTENANCE 5 1. Preventative maintenance checklist 5 2,Cleaning the hopper 5 3. Cleaning the process filter 5 4,Cleaning the regeneration filter 5 4.
Cleaning the aftercooler coils 5 5,Inspect hoses and gaskets 5 5. TROUBLESHOOTING 6 1,Before beginning 6 2,A few words of caution 6 2. UGD016 0700 SC Carousel Dehumidifying Dryer i,TABLE OF TROUBLESHOOTING. DIAGNOSTICS,continued 6 1, CONTENTS How to identify the cause of a problem 6 3. Shut down alarms 6 4,Err 01 6 4,Err 02 6 5,Err 03 6 6.
Err 04 05 and 06 6 7,Err 07 and 08 6 8,Passive alarms 6 9. Err 09 6 9,Err 10 6 10,Err 11 12 and 13 6 11,Dryer will not power up 6 12. Replacing fuses 6 13,Checking heater contactors 6 13. Checking or replacing temperature sensors 6 14,Checking motor overloads 6 15. Adjusting the limit switch 6 16,Replacing heater elements 6 17.
Replacing desiccant tanks 6 18,Refilling desiccant tanks 6 18. Adding an aftercooler 6 19,Service Warranty information Appendix A. Material Safety Data Sheets Appendix B,If you purchased an SC dryer option instructions. can be found in the appendix,Option SPI communication Appendix C. PARTS DIAGRAMS,This section has been provided for you to.
store spare parts lists and diagrams,ii SC Carousel Dehumidifying Dryer UGD016 0700. INTRODUCTION,Purpose of the User Guide 1 2,How the guide is organized 1 2. Your responsibilities as a user 1 2,ATTENTION Read this so. no one gets hurt 1 3,How to use the lockout device 1 4. UGD016 0700 SC Carousel Dehumidifying Dryer, PURPOSE OF This User Guide describes the Conair SC series of carousel.
dehumidifying dryers and explains step by step how to install. THE USER operate maintain and repair this equipment. GUIDE Before installing this product please take a few moments to. read the User Guide and review the diagrams and safety infor. mation in the instruction packet You also should review man. uals covering associated equipment in your system This. review won t take long and it could save you valuable instal. lation and operating time later, HOW THE Symbols have been used to help organize the User Guide and. call your attention to important information regarding safe. GUIDE IS installation and operation, ORGANIZED Symbols within triangles warn of conditions that could. be hazardous to users or could damage equipment,Read and take precautions before proceeding. Numbers within shaded squares indicate tasks or steps. 1 to be performed by the user, A diamond indicates the equipment s response to an. action performed by the user,An open box marks items in a checklist.
A shaded circle marks items in a list, You must be familiar with all safety procedures concerning. YOUR installation operation and maintenance of this equipment. Responsible safety procedures include, RESPONSIBILITY Thorough review of this User Guide paying particular. AS A USER attention to hazard warnings appendices and related dia. Thorough review of the equipment itself with careful. attention to voltage sources intended use and warning. Thorough review of instruction manuals for associated. Step by step adherence to instructions outlined in this. User Guide, 1 2 INTRODUCTION SC Carousel Dehumidifying Dryer UGD016 0700. We design equipment with the user s safety in mind You can. avoid the potential hazards identified on this machine by fol ATTENTION. lowing the procedures outlined below and elsewhere in the READ THIS SO NO. User Guide,ONE GETS HURT,WARNING High voltage,This equipment is powered by single or. three phase main voltage Always discon,nect and lock out the main power source.
before servicing To help you we ve,equipped the dryer with a lockable elec. trical disconnect device You are responsi,ble for developing a lockout procedure. CAUTION Hot Surfaces,Always protect yourself from hot surfaces. inside the dryer and hopper Also exer,cise caution around certain exterior sur. faces that can reach temperatures of,180 to 200 F 82 to 93 C These.
include the hopper door frame the exteri,or of an uninsulated hopper the return air. hose and the dryer s process filter hous,ing and moisture exhaust outlet. WARNING Do not place,aerosol compressed gas or,flammable materials on or near. this equipment,The hot temperatures associated with. the drying process may cause aerosols,or other flammable materials placed on.
the dryer or hopper to explode,WARNING Hazardous substance. The electrical contactors in this dryer,contain mercury which is considered a. hazardous substance and must be dealt,with accordingly Material Safety Data. Sheet 7439 97 has been included in,your instruction packet This sheet. explains the potential hazards how to,avoid them and how to clean up and dis.
pose of the mercury if it ever spills, UGD016 0700 SC Carousel Dehumidifying Dryer INTRODUCTION 1 3. HOW TO USE CAUTION Before performing maintenance or. repairs on this product you should disconnect and lock. THE LOCKOUT out electrical power sources to prevent injury from unex. pected energization or start up A lockable device has. DEVICE been provided to isolate this product from potentially. hazardous electricity, Lockout is the preferred method of isolating machines or. equipment from energy sources Your Conair product is. equipped with the lockout device pictured below To use the. lockout device,1 Stop or turn off the equipment,2 Isolate the equipment from. electrical power Turn the rotary O,disconnect switch to the Off or O. 3 Secure the device with an,assigned lock or tag Pull out the TR.
center tab of the rotary handle,Insert a lock or tag in the holes to O. prevent movement F,4 The equipment is now locked out. WARNING Before removing lockout devices, and returning switches to the ON position make sure. that all personnel are clear of the machine tools have. been removed and all safety guards reinstalled,To rotate the disconnect back to the On position. Spring tab,1 Remove the lock or tag and,push in the center tab of the IP.
rotary handle,2 Slide the spring tab down,Turn the rotary disconnect switch. to the ON or I position, 1 4 INTRODUCTION SC Carousel Dehumidifying Dryer UGD016 0700. DESCRIPTION,What is the SC Carousel Dryer 2 2,Typical applications 2 2. How it works 2 3,Specifications SC Dryer 2 4,UGD016 0700 SC Carousel Dehumidifying Dryer 2 1. WHAT IS THE The SC Carousel Dehumidifying Dryer produces hot low dew. point air that removes moisture from hygroscopic plastics The. SC CAROUSEL dryer pulls warm moist air from a drying hopper and pumps it. through dehumidifying desiccant The dryer then heats the air. DRYER to the drying temperature you selected and circulates it through. the material in the hopper, The dryer s three tank closed loop design ensures a continuous.
supply of hot dehumidified air while preventing contamination. from moisture in the plant,APPLICATIONS,The SC dryer can be. mounted beside the hopper,on the throat of a process O. ing machine or on a floor,stand Two mobile floor,stand designs are available. The SC dryer can be used successfully in applications that require. A contamination free drying environment,Drying temperatures of 150 to 375 F 66 to 191 C. Throughput rates of 15 to 112 lbs 6 8 to 50 8 kg per hour. Dew points of 40 F 40 C, If you are drying material at temperatures over 250 F 121 C.
you will need the high temperature package that includes an. aftercooler, 2 2 DESCRIPTION SC Carousel Dehumidifying Dryer UGD016 0700. The SC Carousel Dryer achieves continuous closed loop dry. ing by passing air simultaneously through two heaters and HOW IT WORKS. three tanks of molecular sieve desiccant,The Process Drying Cycle. The process blower pulls moist air from the top,of the drying hopper The air passes through the. process filter and aftercooler into the dryer s,desiccant tank where moisture is removed The. now dry air moves through the process heater, where it is heated to the drying temperature The Carousel.
selected by the operator The hot dry air is deliv The carousel indexes. ered to the hopper where a spreader cone evenly every 15 minutes. distributes the air through the material moving a desiccant. tank through three,cycles in 45 minutes,The Cooling Cycle The Regeneration Cycle. A regenerated desiccant tank must The regeneration blower pulls air. be cooled to the drying temperature through the regeneration filter into the. range before it is moved back into dryer s regeneration heater The air is. the process cycle The process heated to 380 F 193 C before it is. blower pushes a small amount of air pushed into the wet desiccant tank. through the regenerated desiccant The hot air purges moisture from the. tank The cooling air then passes desiccant The moist air is blown out. through the aftercooler and repeats the exhaust at the back of the dryer. the circuit,UGD016 0700 SC Carousel Dehumidifying Dryer. DESCRIPTION 2 3,SPECIFICATIONS SC CAROUSEL DRYER,MODEL SC7 5 SC15 SC30 SC60. Performance characteristics, Air flow ft3 min m3 min 7 5 0 21 15 0 4 30 0 85 60 1 7. Drying temperature ALL MODELS 160 375 F 71 191 C,STANDARD MODEL Dew point ALL MODELS 40 F 40 C.
Dimensions inches cm,A Height 30 5 77 5 30 5 77 5 36 12 91 7 43 109 2. B Overall width 21 5 54 6 21 5 54 6 26 5 67 3 30 5 77 5. C Control width 12 25 31 1 12 25 31 1 14 25 36 2 14 25 36 2. D Depth 27 5 69 9 27 5 69 9 28 5 72 4 31 78 7,C E Control depth 9 22 9 9 22 9 9 22 9 9 22 9. Weight lbs kg,Installed 150 68 2 165 75 215 97 7 280 127 3. Voltage Total Amps,208 V 3 phase 60 Hz 9 9 13 3 17 7 29 6. E 240 V 3 phase 60 Hz 8 9 11 8 15 7 26 2,380 V 3 phase 50 Hz 6 24 9 4 10 0 15 8.
415 V 3 phase 50 Hz 6 7 10 1 9 9 14 5, SPECIFICATION NOTES 480 V 3 phase 60 Hz 5 3 9 0 8 0 13 2. Water temperatures outside this range may affect 575 V 3 phase 60 Hz 4 6 6 2 7 3 10 8. dryer performance Aftercooler water may be supplied Total Kilowatts kw BTU min 2 8 159 3 7 208 5 05 287 9 1 517. by a tower chiller or municipal source Water requirements for optional aftercooler. Specifications may change without notice Consult a Recommended temperature 70 90 F 21 32 C. Conair representative for the most current information Water flow gal min liters min 3 11 36. OPTIONAL HOPPERS AND MOUNTING BRACKET, CH10 HOPPER MODEL CH10 0 5 CH10 1 CH10 1 5 CH14 2 CH14 3 CH14 4. Hopper Mounting Frame Dimensions inches cm, A Insulated hopper diameter 12 5 13 8 12 5 31 8 12 5 31 8 17 43 2 17 43 2 17 43 2. B Overall height 32 81 3 43 109 2 54 137 2 45 114 3 56 142 2 67 170 2. C Base plate square 7 5 19 7 5 19 7 5 19 6 5 16 5 6 5 16 5 6 5 16 5. D Width with insulated hopper 31 78 7 31 78 7 31 78 7 36 75 93 4 36 75 93 4 36 75 93 4. Volume ft3 liters 0 5 9 4 1 28 3 1 5 42 5 2 56 6 3 85 4 113 2. Mounting Frame Weight lb kg 30 13 6 30 13 6 30 13 6 35 15 9 35 15 9 35 15 9. Hopper Weight lb kg, D Insulated 40 18 1 50 22 7 70 31 7 80 36 32 95 43 1 110 48 9. CH14 18 24 HOPPER MODEL CH18 4 CH18 6 CH24 8 CH24 12 CH24 15. A Hopper Mounting Frame Dimensions inches cm, A Insulated hopper diameter 21 53 3 21 53 3 27 68 58 27 68 58 27 68 58.
B Overall height 48 121 9 68 172 7 64 162 6 79 200 7 90 228 6. C Base plate square 6 5 16 5 6 5 16 5 6 5 16 5 6 5 16 5 6 5 16 5. D Width 43 75 111 1 43 75 111 1 55 75 141 6 55 75 141 6 55 75 141 6. Volume ft3 liters 4 113 3 6 169 9 8 226 5 12 339 8 15 424 8. Mounting Frame Weight lb kg 50 22 7 50 22 7 70 31 7 70 31 7 70 31 7. Hopper Weight lb kg,C Insulated 145 66 165 75 210 95 235 107 255 116. MOUNTING PATTERNS,5 inches 12 7 cm square 3 inches 7 6 cm square. Standard Base Plate Optional Base Plate,IB02 2 inches 5 1 cm IB01 1 inch 2 5 cm. diameter 6 inches for mounting CH10 diameter,and CH14 hoppers. 7 16 inches 1 1 cm square independent of dryer 7 16 inches 1 1 cm square. diameter diameter, 2 4 DESCRIPTION SC Carousel Dehumidifying Dryer UGD016 0700.
INSTALLATION,Unpacking the boxes 3 2,Preparing for installation 3 3. Mounting dryer and hopper,on a processing machine 3 4. Mounting dryer on a floor stand,hopper on the throat 3 6. Connecting air and water hoses 3 8,Connecting the RTD probe 3 9. Connecting the main power 3 9,Testing the installation 3 10.
UGD016 0700 SC Carousel Dehumidifying Dryer 3 1, UNPACKING The SC carousel dryer comes in one to four boxes depending. on the models and options ordered The boxes should include. THE BOXES Two lengths of,flexible hose RTD probe,one insulated. slide gate,assembly Dryer hopper,small or large Support frame. Floor stand, Mounting Hardware 1 Carefully remove the dryer and components. Floor stand option from their shipping containers and set upright. four 3 8 16 self locking bolts,four 3 8 16 bolts with lock.
2 Remove all packing material protective paper tape. and plastic, three 1 4 20 self locking bolts Carefully inspect all components to make sure no. four hose clamps 3, damage occurred during shipping and that you have all. Support frame option the necessary hardware,eight 3 8 16 self locking bolts. three 1 4 20 self locking bolts 4 Take a moment to record serial numbers and. four hose clamps electrical power specifications in the blanks provided on. the back of the the User Guide s title page The informa. NOTE You must mount the tion will be helpful if you ever need service or parts. dryer on a floor stand If 5 You are now ready to begin installation. your processing machine Follow the preparation steps on the next page then. throat opening is 1 inch choose one of the three mounting options. 2 54 cm diameter or Dryer and hopper on a mobile floor stand Go to. smaller and requires a page 3 8 after completing first preparation step. 3x3 inch 7 6x7 6 cm or Dryer and hopper on the processing machine throat. smaller bolt pattern Dryer on a floor stand hopper on the throat. 3 2 INSTALLATION SC Carousel Dehumidifying Dryer UGD016 0700. The SC Dryer is easy to install if you plan the location and. prepare the mounting area properly PREPARING FOR, 1 Make sure the mounting area provides INSTALLATION. A grounded power source supplying the correct, current for your dryer model Check the dryer s serial.
tag for the correct amps voltage phase and cycles Field. wiring should be completed by qualified personnel to the. planned location for the dryer All electrical wiring. should comply with your region s electrical codes,A source of water if you have an aftercooler. The SC dryer s optional aftercooler can use tower city or. chiller water at temperatures of 70 to 90 F 21 to 32. C Pipe should be run to the planned dryer location Use. flexible hose to connect the water pipes to the aftercooler. Minimum clearance for safe 24 inches,operation and maintenance 61 cm. We recommend at least 25 inches,63 5 cm clearance above the dryer for. removing the carousel housing You Top 61 cm,should maintain 24 inches 61 cm. clearance on at least three sides of the 10 2 cm,dryer If the dryer is mounted with a Control.
hopper on a processing machine throat,clearance between the dryer and hop 24 inches. per can be 4 inches 10 2 cm 61 cm, A mounting surface that will support the weight of. the dryer support frame and a fully loaded hopper or just. the fully loaded hopper See the specifications tables for. weights and volumes,If your mounting sur, Material and conveying lines installed If you plan face does not match. to use vacuum or compressed air loaders to fill the hop the standard bolt pat. per install conveying lines to the drying hopper location terns available you. will need an adapter, 2 Drill and tap mounting holes or make adapter You can make an. Available discharge assemblies and slide gates fit mount adapter using the. ing surfaces with these bolt patterns and diameters dimensions provided. 7 16 inches,7 16 inches or purchase one from,1 11 cm Conair.
2 inches 4 inches,5 08 cm 10 16 cm,diameter square. 5 inches diameter 3 inches,12 7 cm 7 62 cm,square square. UGD016 0700 SC Carousel Dehumidifying Dryer INSTALLATION 3 3.

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