Saudi Aramco Engineering Standard-Books Pdf

Saudi Aramco Engineering Standard
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Document Responsibility Instrumentation Standards Committee SAES J 600. Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices. This Standard defines the minimum mandatory requirements governing the design. installation and maintenance of safety and relief devices except for residential and. commercial water heating equipment under 100 gallons For simplicity all pressure. relief valves in this standard are called PZV, This Standard may not be attached to nor made a part of purchase orders. 2 Conflicts and Deviations, 2 1 Any conflicts between this standard and other applicable Saudi Aramco. Engineering Standards SAESs Materials System Specifications SAMSSs. Standard Drawings SASDs or Industry Standards Codes and Forms shall be. resolved by the Company or Buyer Representative through the Manager. Process Control Systems Department of Saudi Aramco Dhahran. 2 2 Direct all requests to deviate from this standard in writing to the Company or. Buyer Representative who shall follow internal company procedure SAEP 302. and forward such requests to the Manager Process Control Systems. Department of Saudi Aramco Dhahran, 2 3 The designation Commentary is used to label a sub paragraph that contains. comments that are explanatory or advisory These comments are not mandatory. except to the extent that they explain mandatory requirements contained in this. 3 References, The selection of material and equipment and the design construction maintenance and.
repair of equipment and facilities covered by this standard shall comply with the latest. edition of the references listed below unless otherwise noted. 3 1 Saudi Aramco References, Saudi Aramco Engineering Procedures. SAEP 302 Instructions for Obtaining a Waiver of a Mandatory. Saudi Aramco Engineering Requirement, SAEP 318 Pressure Relief Valve Program Authorization for. Installation Deletion and Changes, SAEP 319 Pressure Relief Devices Testing and Inspection. Requirements, Page 2 of 25, Document Responsibility Instrumentation Standards Committee SAES J 600. Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices.
SAEP 1027 Use of Form 8020 611 ENG Instrumentation. Specification Sheet Pressure Relief Valve, Conventional and Balanced Types. SAEP 1131 Pressure Relief Device Authorization through SAP. Saudi Aramco Engineering Standards, SAES B 054 Access Egress and Materials Handling for Plant. Facilities, SAES J 605 Surge Relief Protection Systems. SAES L 140 Thermal Expansion Relief in Piping, SAES L 310 Design of Plant Piping. SAES S 020 Oily Water Drainage Systems, Saudi Aramco Materials System Specifications.
34 SAMSS 611 Safety Relief Valves Conventional and Balanced. 34 SAMSS 612 Safety Relief Valves Pilot Operated Types. Saudi Aramco Inspection Requirements, Form 175 341900 Safety Relief Valves Conventional and Balanced. Form 175 342000 Safety Relief Valves Pilot Operated Types. Saudi Aramco Forms and Data Sheets, 3099A ENG Relief Valve Authorization. 8020 611 ENG Instrument Specification Sheet Safety Relief Valves. Conventional Balanced Types, 8020 612 ENG Instrument Specification Sheet Safety Relief Valves. Pilot Operated, 8020 613 ENG Instrument Specification Sheet Pressure Vacuum. Relief Valves, 3 2 Industry Codes and Standards, American Petroleum Institute.
API STD 520 Sizing Selection and Installation of Pressure. Relieving Devices in Refineries, Page 3 of 25, Document Responsibility Instrumentation Standards Committee SAES J 600. Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices. API STD 520 Part I Sizing and Selection, API RP 520 Part II Installation. API STD 521 Pressure Relieving and Depressuring Systems. API STD 526 Flanged Steel Safety Relief Valves, API STD 620 Recommended Rules for Design and Construction of. Large Welded Low Pressure Storage Tanks, API STD 650 Welded Steel Tanks for Oil Storage.
API STD 2000 Venting Atmospheric and Low Pressure Storage. American Society of Mechanical Engineers, ASME SEC I Rules for Construction of Power Boilers. ASME SEC VIII D1 Rules for Construction of Pressure Vessels. ASME SEC VIII D2 Alternative Rules, ASME B16 5 Pipe Flanges and Flanged Fittings. ASME B31 3 Process Piping, ASME B31 4 Pipeline Transportation Systems for Liquid. Hydrocarbons and other Liquids, ASME B31 8 Gas Transmission and Distribution Piping Systems. American Society for Testing and Materials, ASTM A216 Standard Specification for Steel Castings Carbon.
Suitable for Fusion Welding for High, Temperature Service. ASTM A351 Standard Specification for Castings for Pressure. Containing Parts, ASTM A352 Standard Specification for Steel Castings Ferritic. and Martensitic for Pressure Containing Parts, Suitable for Low Temperature Service. ASTM A743 Standard Specification for Castings Iron. Chromium Iron Chromium Nickel Corrosion, Resistant for General Application. ASTM B61 Standard Specification for Steam or Valve Bronze. ASTM B62 Standard Specification for Composition Bronze or. Ounce Metal Castings, Page 4 of 25, Document Responsibility Instrumentation Standards Committee SAES J 600.
Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices. ASTM B148 Standard Specification for Aluminum Bronze Sand. National Association of Corrosion Engineers, NACE MR0175 ISO 15156 Petroleum and Natural Gas Industries. Materials for Use in H2S Containing, Environments in Oil and Gas Production. National Fire Protection Association, NFPA 59A Standard for the Production Storage and Handling. of Liquefied Natural Gas LNG, 4 1 General, 4 1 1 Certification.
4 1 1 1 PZVs for vessels and piping with operating pressure exceeding. 100 kPa 15 psig shall meet the relevant requirements of. ASME SEC VIII and they shall carry the ASME code stamp. Pressure Relief Valves without ASME certification or code. stamps may be allowed with the written approval of the. Supervisor Instrumentation Unit after careful review of the. application and only for certain select installations i e small. tube fitting type relief valves used for analyzer feed gases. pallet type air relief valves small air compressor ball and spring. valves etc, 4 1 1 2 PZVs for steam boilers in Section I service shall meet the. relevant requirements of ASME SEC I and be ASME code. 4 1 1 3 PZVs installed on vessels designed for operation at pressures. from vacuum through 100 kPa 15 psig shall adhere to the. design requirements of API STD 2000 These PZVs do not. carry an ASME code stamp, 4 1 1 4 Design of steel flanged ASME code stamped PZVs shall. further be in compliance with API STD 526, Page 5 of 25. Document Responsibility Instrumentation Standards Committee SAES J 600. Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices. Exceptions, Orifice Areas smaller than the smallest API STD 526 effective.
orifice area D 0 110 in may be selected for high set. pressure applications typically above 6 89 MPa 1000 psig. Orifice Areas larger than the largest API STD 526 effective. orifice area T 26 00 in may be selected for high capacity. pilot operated PZVs subject to Instrumentation Unit approval. 4 1 1 5 Rupture Disks and Buckling Pin Devices shall meet the. relevant requirements of ASME SEC VIII and be ASME Code. stamped UD, 4 1 2 Minimum Size, Minimum PZV inlet size shall be inch threaded or 1 inch flanged. Smaller sizes may be allowed with the written approval of the Supervisor. Instrumentation Unit after careful review of the application and only for. certain select installations i e small tube fitting type relief valves used. for analyzer feed gases, 4 1 3 Flange Rating, The minimum rating for inlet flanges shall be ASME B16 5 Class 150. for all PZVs except for PZVs for atmospheric and low pressure tanks. Typically B16 5 Class 150 RF or FF for steel or Class 125 FF for. 4 1 4 Specific Design Requirements, 4 1 4 1 Specific design requirements and options shall be listed on. forms 8020 611 ENG Instrument Specification Sheet ISS. for Safety Relief Valve Specification and Calculation or. 8020 613 ENG Pilot operated For API STD 2000 tanks. design requirements and options shall be listed on form. 8020 613 ENG, 4 1 4 2 SAEP 1027 Use of Form 8020 611 ENG Instrumentation. Specification Sheet for Conventional and Balanced type relief. valves may be used as an aide to fill in form 8020 611 ENG. 4 1 4 3 SAEP 1131 Pressure Relief Device Authorization through SAP. Workflow may be used as an aide to fill in form 3099A ENG. Page 6 of 25, Document Responsibility Instrumentation Standards Committee SAES J 600.
Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices. 4 1 4 4 All PZV specifications sheets must show the Required. Relieving Rate which is the worst case relieving case. The derivation of the worst case relieving rate shall be detailed. and preferably attached as additional sheets to the relief valve. specification sheet Derivations of other cases considered shall. also be documented, 4 1 4 5 For thermal relief of piping due to solar radiation the required. relieving rate may be calculated by using API STD 521. Per SAES L 140 the heat input H may be taken as 950 W m. 300 Btu hr ft the entire surface area ft of the above. ground piping, 4 1 5 Vacuum Relief Devices, Relief devices for vacuum services shall comply with the requirements. of API STD 620 and API STD 2000, 4 2 Accessories, a Lifting levers Refer to ASME SEC I and ASME SEC VIII requirements. b Test gags PZVs for vessels subject to the requirements of the ASME SEC I. shall be specified with test gags to permit testing in place Test gags shall be. removed from the valve after testing, 5 Type Selection Criteria.
5 1 Conventional PZVs, Conventional PZVs shall be used when all of the following conditions are met. 5 1 1 The sum of the maximum variable superimposed backpressure plus the. built up backpressure is less than 10 of the set pressure. 5 1 2 Fouling or corrosive conditions are not expected. 5 2 Bellows Type PZVs, Bellows type pressure relief valves shall have the bonnets painted green to. indicate that they must have vented bonnets, Bellows type PZVs shall be used when. 5 2 1 The sum of the variable superimposed backpressure plus built up. backpressure per paragraph 5 1 1 exceeds 10 of set pressure. Page 7 of 25, Document Responsibility Instrumentation Standards Committee SAES J 600. Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices.
5 2 2 Fouling or corrosive conditions are expected and protection cannot be. afforded by using alternative materials or devices. 5 3 Bellows with Auxiliary Balancing Piston Type PZVs. Bellows type PZVs shall be equipped with auxiliary balancing pistons when a. bellows failure may cause an unacceptable increase in setpressure or decrease in. flowing capacity, 5 4 Backpressure Limitations on Bellows Type PZVs. Total backpressure equals superimposed plus built up. 5 4 1 Relieving Capacity Restriction, Total backpressure shall not reduce differential pressure across the PZV. to a value that would limit PZV relieving capacity to less than design. capacity For gas services this corresponds to a total backpressure of. approximately 50 of set pressure, 5 4 2 Bellows Mechanical Strength. The bellows mechanical strength shall exceed the highest total. backpressure expected in the discharge system Vendor s recommendation. shall be followed, 5 5 Pilot operated PZVs, 5 5 1 Pilot operated PZVs are recommended when maximum set point. accuracy is required Pilot operated PZVs shall have nonflowing pilots. 5 5 2 Pilot operated PZVs shall generally be limited to clean gas service. Their application in dirty service shall require prior written approval from. the Saudi Aramco Supervisor Instrumentation Unit Process Automation. Systems Division Process Control Systems Department Dhahran. 5 5 3 Pilot operated PZVs in sour service shall comply with NACE MR0175. 5 5 4 In dirty corrosive or sour services a sweet noncorrosive clean gas purge. shall be provided on the pilot line whenever such a purge medium is. In such services when no suitable purge medium is available the pilot. line shall be oversized i e inch or larger up to the PZV pilot filter. connection Integral pilot connections are not allowed when oversized. Page 8 of 25, Document Responsibility Instrumentation Standards Committee SAES J 600.
Issue Date 20 February 2013, Next Planned Update 20 February 2016 Pressure Relief Devices. pilot lines are required since the PZV valve body connection is generally. Other requirements may be imposed as each proposed case may warrant. See Section 8 11 for additional pilot operated PZV application. requirements, 5 5 5 All Pilot operated PZVs shall be provided with a Pilot filter. 5 6 Rupture Disks and Buckling Pin Devices, 5 6 1 Rupture Discs may be considered in special cases as a substitute for. PZVs or to isolate PZVs from materials that can cause damage or. interfere with PZV operation For design installation and application. see paragraph UG 127 and UG 137 of ASME SEC VIII D1. 5 6 2 Buckling Pin Devices may be considered in special cases as a substitute. Saudi Aramco Engineering Standards SAES B 054 Access Egress and Materials Handling for Plant Facilities SAES J 605 Surge Relief Protection Systems SAES L 140 Thermal Expansion Relief in Piping SAES L 310 Design of Plant Piping SAES S 020 Oily Water Drainage Systems Saudi Aramco Materials System Specifications

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