Optimizing The Manufacturing Line And Ensuring Flexibility-Books Pdf

Optimizing the Manufacturing Line and Ensuring Flexibility
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White paper Manufacturing, The manufacturing industry currently faces various challenges regard. ing product development and production due to the rapid change and. diversification of demands and the escalation of international compe. tition They look to shorten the product development cycle reduce de. velopment and production costs improve product quality and build. reliable mass production systems Manufacturing companies have in. corporated automation in hopes to tackle these issues but the results. have been less than stellar, In many cases automation can only be implemented per process and. does not improve productivity as expected More than a handful of. Shigehiro Fujii, these companies also have to deal with the inflexibility of automated. lines as any changes to specifications are difficult to implement. Manufacturing Department 2,Division 1, Furthermore there have been recent cases where production plans Fujitsu Peripherals Limited. must be promptly reviewed due to sudden increase of demand from. SNS s word of mouth There are also technical issues QCD improve. ments can range from robots and automation to IoT Internet of. Things and AI Artificial Intelligence, On top of an automated machine lineup developing products one.
Of those that try not many companies can accurately judge which after the other for integrated production Fujitsu Peripheral s greatest. technologies are best suited for their products or how to implement strength lies in their manufacturing lines built to flexibly and prompt. them Over the years Fujitsu Peripherals stands out as a company that ly adapt to customized production. has successfully dealt with these issues facing the manufacturing in. dustry Fujitsu covers various products from mechatronics to electronics Shigehiro Fujii Director of the Manufacturing Department 2 Divi. and software making both modular products such as smartphones sion 1 says that We have a system in place that utilizes IoT technolo. tablets IoT devices and computer monitors and integral products gy with a wide range of robots and peripherals with Fujitsu developed. such as manufacturing equipment and system printers technology interfaced to link the automated machines Figure 1. Automated Machine Inventory Matrix Development by Option Platform Division. Original R D of Mechatronics Robot Hand Div Peripherals Interface. Software Electronics Mechatronics Pick mount Part supply Production link Moving loader. Screw suction driver Camera Printer link Conveyor, Vision Control board High density assembly Usable dispenser TP link Reverse unit. Image processing PLC Lightweight hand section,Log analysis Common harness Shockproof rocker. UI features FPGA Durability,Development by Robot Platform Division. Parallel link robot, Seal application sheet metal mount Systemization Integrated PCBA secondary line. PCBA transfer Charging test Integrated assembly line. Linear motion system, Coating machine micro screw tightening Inline screw tightening Integrated test line.
Figure 1 Lineup of automated machines that enables integrated production example of automation and robotization. Page 2 of 5,White paper Manufacturing, Manufacturing Line s Complete Automation People and Robots The key was to refine our automation technology by developing our. Working Together own automated machines for manufacturing in parallel with product. In an effort to lead the Manufacturing Process Revolution the Fujitsu development We particularly focused on automation with robots Fujii. Group strives to be pioneers in manufacturing Traditionally manufac shares Starting with the introduction of a screw tightening machine. turing at group companies has consisted mainly of line systems with in 2003 we have promoted cell type automation with the proprietary. each product series going through the process of planning product development of automated machines We then successfully automat. design trial production and evaluation production preparation trial ed the entire manufacturing line by linking the machines after stan. mass production and evaluation and finally mass production Mean dardization and optimization. while we have shifted to concurrent manufacturing, One example is our parallel link robot This machine transmits power. In this format product design the development of automated ma in parallel to multiple arms and automates detailed assembly work on. chines and the manufacturing line advance in parallel for agile devel printed circuit board assemblies PCBA in smartphone manufacturing. opment and manufacture of diverse products Based on this policy Fu lines Figure 2 What once took eight people to achieve now only re. jitsu Peripherals implemented concurrent engineering and has already quires one person. made leaps and bounds Along with introducing digital mockups and. 3D data we have automated lines using automated machines and We have also developed an auto testing system for mobile phones. manage the entire process with a production management system This system utilizes the communication features of the phone to allow. With concurrent engineering we have expanded our scope of automa testers to set it and forget it to test the function of multiple features. tion and doubled overall productivity Fujii such as the antenna and FeliCa contactless IC standard the camera. audio and the touch panel We developed in house programs such as. interference control based on two sets of commercially available sin. gle arm robots for the final assembly process to create a dual arm. robot Another manual task is now automated, Metal plate shield mounting to PCAB surface 7 person reduction. Load Apply,Remove Mount Mount Mount Mount Visual Substrate. manufacture manufacture, supply metal plate 1 metal plate 2 metal plate 3 metal plate 4 inspection division.
U shaped conveyance FJPS,Before Current, Figure 2 Precision work performed by parallel link robot smartphone manufacturing line PCBA assembly. Page 3 of 5,White paper Manufacturing, Fujii mentions that Quick turnarounds and low costs can be achieved Being able to ensure flexible production as well as building a low cost. by combining PLC various sensors I O safety sensors safety mecha and prompt manufacturing line becomes a slingshot for boosting. nisms and more while utilizing the advantages of each robot We aim competitive power to create major value Through automated ma. to improve QCD to the fullest extent by using a line with both people chines and ICT solutions powered by the firsthand experience and ex. and robots pertise of Fujitsu Peripherals we hope to provide said value to other. manufacturing companies We will design an optimal manufacturing. Another reason Fujitsu was able to automate the entire manufacturing line applying automation technology integrate automated machines. line is that besides production it excels in Original Design Manufac and offer support for stable operation We not only provide concepts. turing ODM consistently undertaking the design development and but deliver automation expertise with a proven track record Fujii. manufacture of products from other companies Moreover these prod. ucts spanned a wide range from smartphones to manufacturing This framework provided by Fujitsu Peripherals offers a strong edge. equipment Through ODM we cultivated our ability to design and de especially for companies looking to go global Through a combination. velop and also made use of our expertise in meeting the expectations of automated machines fully verified throughout the actual manufac. of clients in terms of both cost and quality turing process companies can create a stable manufacturing line and. production infrastructure that is not heavily affected by fluctuations in. Creating Manufacturing Value from the Competitive Edges of Flexi exchange rates and labor standards in the country of manufacture. bility Speed and Cost of Manufacturing Line Construction Achieving productivity and quality that exceeds certain standards in. As we have seen Fujitsu Peripherals has accumulated the technical dependent of the workers will of course help to boost the competitive. skills and expertise surrounding automation based on in house prac power within Japan as well Figure 3. tical experience This led to creating a system that enables the inte. grated production of various products and as mentioned earlier we In addition to improving QCD through automation technology we. are able to flexibly and promptly build a manufacturing line that suits hope to provide solutions in the future that can further improve pro. the characteristics of each product Creating a lineup of automated ductivity by analyzing data gathered from automated machines and. machines is also very effective for reducing the cost of line construc IoT sensors. Robot platform,PCBA surface mount PCBA secondary,Device assembly Test and finish Packaging. technology SMT unit test, Apply adhesive application Tighten screw Waterproof Full auto. substrate division element work assembly seal application test multi CN support. Remote maintenance features auto log management stable operation non stop rate improvement. plan 90 Building a flexible automated,line that works with people.
22 Heavy cost reductions, 2Q 2013 2Q 2014 2Q 2015 2Q 2016 and increased quality. Figure 3 High order QCD independent of manufacturing country and employees built by integrated production with automated machines. automation status of smartphone manufacturing line. Page 4 of 5,White paper Manufacturing, Automated machines can monitor and provide data about operating preparation Fujii says We have begun optimizing the testing process. status such as breakdowns and defective parts Data analysis allows by cancelling one hundred percent inspections and changing the sam. for preventative maintenance so parts can be exchanged before they pling rate based on data from automated machines Figure 4. break leading to major improvements in quality, Fujii also mentions that It s meaningless to collect large volumes of. Another productivity improvement measure made possible by collect data we cannot use We wish to improve the value of automated ma. ing data is to automatically sort Build to Order BTO and custom or chines by summarizing various data points on one control screen and. ders that have altered specifications by the client offering the knowledge on how to utilize them Fujitsu Peripherals. wants to create new value by fusing big data and manufacturing ex. Furthermore we hope to provide solutions for higher quality improve pertise This company is on the brink of lighting a spark under the. ments by analyzing data from automated machines as big data to strength of Made in Japan. grasp trends in foreign parts with inconsistent quality and more In. Part image Production plan,Quality Automated Improved. improvement machine data productivity,Analysis and and IoT sensor Design data for.
defect prediction automated PF design,PF design template. Part manufacturer automated construction, Application Prediction of faulty part lot feedback Application BTO customized auto detection sort. Analysis and simulation, Direct QCD effect of automation Further improving productivity with collected data. Figure 4 Deepening automation with automated machines and IoT using big data. Real time data is collected from Fujitsu developed production equipment automated machines test programs production system visualized in a timely manner. and analysis or process feedback is offered, This content appeared on TechFactory in January 2017. Year of creation e g 2013 Legal Entity Fujitsu the Fujitsu logo other Fujitsu. trademarks registered trademarks are trademarks or registered trademarks of. Fujitsu Limited in Japan and other countries Other company product and service. names may be trademarks or registered trademarks of their respective owners. Technical data subject to modification and delivery subject to availability Any. liability that the data and illustrations are complete actual or correct is excluded. Designations may be trademarks and or copyrights of the respective manufacturer. the use of which by third parties for their own purposes may infringe the rights of.

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