Operating Manual Compressed Air Systems-Books Pdf

Operating Manual Compressed Air Systems
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Operating Manual NK 200,1 Foreword 1 1 3 8 Intake air filter 3 8. 1 1 General 1 1 3 8 1 Micro air filter element 3 8. 1 2 Validity 1 1 3 8 2 Intake filter monitoring 3 8. 1 3 Change service 1 1 3 9 Double fine filter 3 9,1 4 Abbreviations 1 1 3 9 1 Inspection glass 3 9. 1 5 Manufacturer information 1 1 3 9 2 Oil suction non return valve 3 9. 1 5 1 General Instructions 1 1 3 9 3 Fine filtration cartridge 3 10. 1 5 2 Purpose of use 1 2 3 9 4 Minimum pressure valve 3 11. 1 5 3 Standard supplied kit 1 2 3 10 Air oil circuit outside. 1 6 Warranty information exclusion the compressor module 3 12. of liability 1 2 3 10 1Thermostat head with,1 7 Nameplate 1 2 oil filter element 3 13. 3 10 2Oil filter 3 13,3 10 3Oil thermostat 3 13,2 Safety Instructions 2 1. 3 11 Oil cooler air after cooler,2 1 Identification of the.
option 3 14,safety instructions 2 1,3 12 Safety valve SIV option 3 14. 2 2 Safety regulations 2 1,2 3 General Safety Instructions 2 1. 4 Transport 4 1,2 3 1 Special symbols 2 2, 2 3 2 Instructions regarding the use 4 1 Delivery and Packing 4 1. of protective equipment 2 2 4 2 Transportation damage 4 1. 4 3 Transporting the unpacked unit 4 2, 3 Technical Description 3 1 4 4 Transporting options 4 2. 3 1 Total Overview Screw Compressor, Compact Module NK 200 3 1 5 Installation Assembly 5 1.
3 2 Total Overview Screw Compressor 5 1 Connecting thread Assembly 5 1. Compact Module NK 200 G 3 2 5 1 1 Fastening screws 5 1. 5 1 2 Piping connections 5 1,3 3 Flow schematic,5 2 Safety instructions on installation. NK models electrical 3 3,3 4 Functional description for and erection 5 1. 5 3 Installation 5 2,screw compressors compact,5 3 1 Fastening by bolting to the. module NK 200 electrical 3 3,base frame 5 2,3 4 1 Standstill 3 3. 5 3 2 Drive 5 2,3 4 2 Relieved start 3 4,5 4 V belt drive 5 3.
3 4 3 Compression phase 3 4,3 4 4 Switching off 3 4 5 5 Direct drive 5 3. 3 5 Flow schematic NK models 5 6 Separator tank 5 4. pneumatic 3 5 5 7 Air outlet 5 4, 3 6 Functional description for 5 8 Oil cooling 5 4. screw compressors compact 5 9 Service 5 4,module NK 200 pneumatic 3 5. 3 6 1 Standstill 3 5 6 Commissioning 6 1, 3 6 2 Start 3 6 6 1 Preparation for commissioning 6 1. 3 6 3 Switching off 3 6 6 2 Checking the direction. 3 6 4 Relieved start optional 3 6 of rotation 6 1,3 7 Suction control 3 7 6 3 Test run 6 1.
3 7 1 Installation position 3 7 6 4 Recommissioning the screw. compressor system 6 2,E 11 2006 i 1,ROTORCOMP VERDICHTER Operating Manual NK 200. 7 Maintenance 7 1,7 1 Safety Instructions 7 1,7 2 Oil level 7 2. 7 2 1 Oil level check through,inspection glasses 7 2. 7 2 2 Oil level check through,oil filling opening 7 2. 7 3 Oil change 7 3,7 3 1 Oil change intervals 7 3,7 3 2 Oil draining 7 3.
7 3 3 Oil filling 7 4,7 4 Oil filter 7 4,7 4 1 Oil filter replacement intervals 7 4. 7 4 2 Oil filter replacement 7 4,7 5 Fine separator cartridges 7 5. 7 5 1 Maintenance intervals 7 5,7 5 2 Replace the fine separator. cartridges 7 5,7 6 Intake air filter 7 6,7 6 1 Maintenance intervals 7 6. 7 6 2 Replacing the air filter element 7 6,7 7 Maintenance check sheet 7 7.
7 8 Maintenance intervals 7 8,8 Lubricating and operating. equipment maintenance parts 8 1,8 1 Lubricating and operating. equipment 8 1,8 1 1 Oil recommendation 8 1,8 1 2 Topping up the oil 8 1. 8 1 3 Remedies in case of,low room temperature 8 1. 8 1 4 Pipeline materials 8 1,8 1 5 Temperatures and oil types.
guide values at 60 relative humidity,and 10 bar ultimate pressure 8 2. 8 1 6 Condensate damage 8 2,8 1 7 Cold starts 8 3,8 1 8 Oil separation 8 3. 8 1 9 Multigrade oils 8 3,9 Technical Data and Tightening. Torques 9 1,9 1 Technical Data 9 1,9 2 Tightening torques 9 2. 10 Rectifying operational,malfunctions 10 1,i 2 E 11 2006.
Operating Manual NK 200, 1 Foreword ROTORCOMP screw compressors are carefully. inspected and tested before shipping Upon, 1 1 General receiving them they must be immediately. checked for the completeness of the supplied kit, This manual contains instructions and and for damage. specifications for the assembly and operation of Any missing parts and or transport damage must. the screw compressor compact module NK 200 be reported immediately Do not operate a. damaged compressor module under any,1 2 Validity circumstances. This documentation is valid for screw Always keep the operating manual ready for the. compressors of type Compact Module NK 200 for operating personnel and ensure that the operation. dates of delivery 10 2006 onwards and maintenance is carried out according to the. instructions, 1 3 Change service All the instructions in this operating manual should.
This document is not subject to the change service be followed in the specified manner and. sequence in order to avoid danger to persons and,1 4 Abbreviations damage to the equipment. The screw compressor has been built according to, bar g Operating overpressure relative the state of the art and the recognized technical. pressure in bar safety rules, Bh Operating hours Nonetheless its use could result in some danger. DHV Minimum pressure valve to the users or third parties or to the compressor. EVV Relief delay valve plant, RC ROTORCOMP Any other usage other than that described in the. SIV Safety valve chapter Purpose of Use will be considered to be. Min minimal not in keeping with intended purpose, Max maximal ROTORCOMP is not liable for damage resulting.
V DC DC voltage from such use, VAC AC voltage We cannot accept any liability for operation. downtimes and damage that result from non,compliance with this operating manual. 1 5 Manufacturer information The manufacturer reserves the right to carry. 1 5 1 General Instructions out further technical development without prior. notification, This operating manual provides information on In all correspondence always specify the type. the method of working the operation and and the complete serial no from the nameplate. maintenance of the NK 200 Therefore it must ROTORCOMP does not accept any responsibility. be used for operation and maintenance of the for damage or injury during the handling. NK 200 operation maintenance or repair from non, Read this operating manual carefully before the compliance with the safety instructions or from. initial commissioning of the NK 200 to ensure not exercising the usual care and caution even. proper handling operation and maintenance right if this is not expressly mentioned in this. from the beginning operating manual, Pay particular attention to all warning and safety.
instructions,The separator tank of the NK 200 is a pressure. tank in the meaning of the Pressure Equipment,Directive DGRL 97 23 EC. The CE mark certifies the conformity of the,pressure tank with this pressure equipment. With the declaration of conformity the first design. and construction test as well as the pressure test. of the manufacturer for the pressure tank is,E 11 2006 1 1. 1 5 2 Purpose of use Non use of original spare parts. The NK 200 is a compact screw compressor Unauthorized modifications to the screw. module that is conceived for installation in a compressor module and or its components. compressed air generating station 1 7 Nameplate,The plant is intended exclusively for compressing.
atmospheric air The NK 200 may be used for The nameplate is attached on the operation side. compressing gases or other media only with of the plant. written permission from ROTORCOMP, The NK 200 may only be installed by technically If you have any questions please quote the data. competent companies with corresponding specified on the nameplate This ensures that you. know how receive the correct information,The safety instructions technical data limiting. values installation guidelines and specifications, for commissioning and operation given in this 1 2 3 4. operating manual must be followed and,complied with. 1 5 3 Standard supplied kit,ROTORCOMP offers a completely fitted compact.
compressor module in the form of the NK 200,The components of the standard supplied kit are 6. described in the following chapters,Components that may be purchased as an option 7. are marked as optional,1 6 Warranty information exclusion. of liability Fig 1 1,The ROTORCOMP company is only a manu. Label for customers outside Germany Europe,facturer of screw compressor components and not.
of compressor plants that are ready for operation,1 Order no. Within the scope of the warranty terms,2 Type model. ROTORCOMP shall only be liable for any possible,3 Serial no. defects in such individual components for which,4 Year of construction. ROTORCOMP is responsible,5 max rotational speed,All liability will be nullified in case of non.
6 max operating pressure psig,compliance with the following instructions and. 7 max operating temperature F, information Such an exclusion of liability will also. 8 max operating temperature C,result in the loss of damage compensation. 9 max operating pressure bar,entitlements This applies particularly in case of. Installation not cleared by RC,Usage not in compliance with intended purpose.
Operation of the compressor outside the,specified limiting values. Non compliance with the safety instructions,and not exercising the usual care and caution. Unsuitable operating materials gases oils,Condensate formation in the screw compressor. Corrosion as consequential damage,Improper operation. Insufficient maintenance absence of,maintenance certification.
Use of unsuitable tools,Operating Manual NK 200, 2 Safety Instructions 2 3 General Safety Instructions. 2 1 Identification of the safety This operating manual contains important. instructions and information on the assembly,instructions. commissioning operation and maintenance, Important instructions that concern the which the owner operator must follow It is. endangerment of persons technical safety and therefore absolutely essential that before. the relevant operational protection are highlighted installation and commissioning the complete. as follows documentation be handed over to the technical. They are prefixed to the relevant measures personnel of the owner operator and to make. and mean it available at the machine site at all times. Before installation and commissioning the, technical personnel must carefully read the entire. operating manual and then put it away safely,Non compliance with the safety instructions can.
Identifies work procedures and operation result in serious endangerment of persons the. procedures that must be complied with exactly to pressure equipment or the environment. eliminate the possibility of hazards to persons Please refer to the chapter Manufacturer. These also include pointers to specific hazards in information on page 1 1 of this operating manual. the handling of the system The following safety instructions refer only to the. screw compressor module NK 200 or NK 200 G,and not to the entire compressor plant. e Attention Compliance is required with the applicable. national safety and labor protection specifications. This refers to work procedures and operation, procedures that must be complied with exactly to of the respective country in which the plant is. avoid damage to or destruction of parts of the being run. machine or the entire machine It is the responsibility of the manufacturer of the. compressor plant to include the safety specifica, tions for the operation of the compressor plant in. the operating manual of the compressor plant, L Note The installation maintenance and repairs may. Indicates special instructions for better handling of only be carried out by personnel who are. the operations control and setting procedures as authorized trained and qualified to do so. well as maintenance work It is expected of the operations personnel that they. apply safe working methods and follow all the,applicable local operations safety specifications.
2 2 Safety regulations and regulations, Compliance is required with the country specific It is the responsibility of the owner operator to. regulations for putting into circulation and ensure that the machine is always kept in an. operating compressed air machinery In Germany operationally safe condition. these include Limiting values pressures temperatures time. settings etc must be indicated in permanent,Directive 97 23 EC Pressure equipment marking. directive DGRL dated 29 05 1997 Should a specification in this manual especially. Betriebssicherheitsverordnung BetrSichV with reference to safety not be in keeping with the. or Operations Safety Ordinance dated local legally applicable regulation the safer of the. 27 09 2002 two applies,E 11 2006 2 1,2 3 1 Special symbols. Do not operate the plant without the Warning of a hazard. protective devices in place, Do not inhale any compressed air from this Warning. machine Danger of explosion and or deflagration,Warning Warning.
The plant can be started automatically Substances harmful to health. by remote control after a power failure,Warning Warning. Plant continues to run for 30 seconds after Inflammable materials. RC ROTORCOMP SIV Safety valve Min minimal Max maximal V DC DC voltage VAC AC voltage 1 5 Manufacturer information 1 5 1 General Instructions This operating manual provides information on the method of working the operation and maintenance of the NK 200 Therefore it must be used for operation and maintenance of the NK 200

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