Load Calculation Whitepaper Logen Solution-Books Pdf

Load Calculation Whitepaper Logen Solution
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LOGEN SOLUTIONS, Copyright on this document, Copyright 2014 LOGEN Solutions Corporation All rights reserved. The software described in this document is furnished under a license agreement The Software may be. used or copied only in accordance with the terms of the agreement No part of this document may be. reproduced or transmitted in any form or by any means electronic or mechanical including. photocopying and recording for any purpose without the express written permission of LOGEN. Solutions Corporation Information in this document is subject to change without notice and does not. represent product specification or commitment on the part of LOGEN Solutions Corporation. Windows Windows 95 Windows NT Windows 2000 Windows XP are trademarks of Microsoft. Corporation, VMS is a registered trademark of LOGEN Solutions. CubeMaster is a registered trademark of LOGEN Solutions. LOGEN Solutions Corporation, Web Site www LogenSolutions com. Purpose of this document, This document describes the concept and definition of the Load used int the VMS solutions. If you want to know how to use CubeMaster read the CubeMaster Desktop User s Guide please. L O G E N S O L U T I O N S, LOAD OPTIMIZATION AT A GLANCE 4.
OVERVIEW 6, LOAD PLANNING AND OPTIMIZATION SOFTWARE 6. WITH THE CUBEMASTER YOU CAN 6, ALGORITHM OVERVIEW 6. BASIC LOAD OPTIMIZATION 12, OVERVIEW 12, CONTAINERS 13. CARGOES 14, LOAD RULES 23, LOAD TYPE 29, MIX LOAD 29. UNIT LOAD 30, SET LOAD 31, MULTIPLE SET LOAD 32, ADVANCED LOAD OPTIMIZATION 33.
2 STAGES LOADING 33, L O G E N S O L U T I O N S, Load Optimization at a Glance. Load optimization maximizes the use of a container s volume or minimizes the number of containers. used when three dimensional rectangular boxes of different sizes are to be stowed in one or more. rectangular containers The number of boxes is provided and the maximum six loading orientations are. permitted The boxes should be stowed completely in the container so that their edges are parallel to the. edge of the container and the boxes cannot overlap. Load optimization is widely applied in industrial fields Main examples of this application include a. vehicle loading plan in logistics carton and pallet allocation in production and delivery volume. calculation in transportation at warehouses Examples of the applications are as followings. Plan a loading of vehicles like trucks sea and air containers. Calculate the optimal volume on the shipping and transport. Picking shipping and vehicle allocation plan on the logistics. Forecast the minimum number of shipping cartons in 3PL and shippers. Forecast the best size of purchase orders, Calculate the optimal volume of packing materials in CSKD Completely Semi Knock. Consolidation for cross docking system in warehouse. Maximize loading spaces and weight in cube, Determine the optimal measurement of new products and cartons. Build reports on loading and unloading in 3D graphics quickly. Share the loading map and packing list over the Internet. See the real world examples of loading at following pictures Following two pictures show a loaded. pallet filled with shipping cartons and assembled with packaging materials warpping edge panel and. top panel to protect the loads, Loading a pallet with shipping cartons. Following two pictures show a container loaded with the pallets after moving the pallets by the forklift. L O G E N S O L U T I O N S, Loading a container with loaded pallets Inside of container filled with pallets.
Following two pictures show shipping cartons filled with products. Shipping cartons filled with products, L O G E N S O L U T I O N S. This chapter explains features overview of CubeMaster and helps you to understand the concept of the. Load Planning and Optimization Software, CubeMaster is a versatile cost effective software solution to optimize the load on your trucks air sea. containers and pallets quickly and efficiently It reduces shipping and transport costs through intelligent. loading and optimal space utilization, With the CubeMaster you can. Plan the loading of vehicles like trucks sea and air containers. Calculate the optimal volume on the shipping and transport. Forecast the best size of orders, Maximize the loading space and weight in cube. Determine the optimal measurement of new products and cartons. Build the reports on loading and unloading in 3D graphics quickly. Share the loading map and packing list over the internet. Algorithm Overview, Vehicle Types Sea Container Truck Pallet Carton ULD Air Pallet.
Cargo Types Cube Pallet Loads Rolls Drum, Pallet Container Truck. Carton ULD Air pallet, Load Types CubeMaster provides 4 load types Mix Unit Set and Multi set load. Mix Load Find the min number of vehicles needed to load different cargo types with different order. quantities In case of loading different types of cargoes you can calculate the minimum number of. vehicles into which all cargoes can be filled, L O G E N S O L U T I O N S. X 200 Container, Unit Load Find the max number of loads of single cargo type in a single vehicle In case of loading. one type of cargo into one container or pallet you can calculate the maximum number of the cargo. type which minimizes the wasted space in the vehicle. Cargo Container, Set Load Find the max number of loads in a single vehicle to load different cargo types for example.
refrigerator and audio sets with different set ratio This type is useful to CSKD or part suppliers. Rat Container 105, Multi Set Load Find the min number of vehicles needed to load different cargo types for example. refrigerator and audio sets with different set ratio and order quantities. Cargo Qty Container, Load Rules CubeMaster gives diverse load rule to allow you to build the best load for your condition. 2 Stages Loading Make pallet loads with single or mix cartons and then load trucks and containers. with them You can mix the pallets and cartons together in a same load also. L O G E N S O L U T I O N S, Loading Sequence Use the loading sequence to handle multiple stops and priority loading The left. figure shows loads where the blue green and yellow are placed sequentially according to the priorities. Sequence is used Sequence is NOT used, Cargo Orientations Permit the cargo orientations and control each orientation You can use max stacks. and markings on each orientation and control to allow turning on the bottom of vehicle. Orientations Priority Even if all orientations are permitted you can give a priority to them Below. picture shows the blue cargo is loaded with primary orientation in front spaces and others in rear spaces. Orientation 1 is used, as the primary, orientation.
Other orientations are, used in remaining, Grouping Use the group to load according to drop off or with same order kept together The left figure. shows loads where Group 1 and 2 are separated Group 1 is blue types and 2 is red. L O G E N S O L U T I O N S, Group is used Group is NOT used. Stacking Orders or Stack Value Control the vertical locations on stacking Stacking order can be. used to prevent heavy boxes from being plaed on top of light boxes. Stacking Rule No Stacking Rule, Stack Order 3, Stack Order 2. Stack Order 1, Limit Load Weight and Volume Control total loads not exceed the maximum weight and volume of. the vehicle It allows the user for example to equally divide the boxes among the available containers. Limit Cargo Types per Vehicle Control max number of cargo types when mix load with different. types of cargoes It allows the user to control the complexity of loads Below 2 figures show the. difference of max 4 and 3 types of cargoes, Balance Control Use 4 rules to make full load into the remaining vehicles after initial load.
Loose Item Breaks up pallet loads and loads the cargoes as loose items to fill vacant space in the. Partial Load through Locking Lock loads or vehicles to prevent them from changing next load. Through this rule you can make a partial loads and fleets plan. Change Vehicle Type on the fly Without reloading all vehicles you can replace the specific vehicle. with another type with just one click, Piece Qty inside Cargo Use the piece count for that specific cargo For example a new ship case. called BOX has 12 cans inside You will enter 12 as the piece count when defining BOX as a new. cargo When you add a quantity of 100 BOX to the load list the total piece count will indicate 1200. No Turning Orientations on the Bottom of Vehicle Even when all orientations permitted control. allowance of the turning orientations on the bottom of vehicle. L O G E N S O L U T I O N S, No Allow Turning on the Bottom. Axle Weight and Center of Gravity Calculates axle weight and shows exact location of center of. gravity for all loads, Center of Gravity, Axle Weight. Palletizing CubeMaster gives you simple and powerful functionality to build palletizing. Pallet Types Wood Steel Paper Flat 2 Ways 4 Ways, Pallet Rules Overhang User Selectable Patterns Packaging Materials Banding Wrapping Top. Angle Panel, Single Pallet Fill single cargo type on the pallet as many as possible.
Mixed Pallet Load pallets with different cargo types as many as possible. L O G E N S O L U T I O N S, L O G E N S O L U T I O N S. Basic Load Optimization, This chapter explains the basic concept and elements of load optimization of CubeMaster. Load optimization is a technique to solve the load optimization problem through the computer software. The CubeMaster provides most recent technology to allow you to make load optimization with diverse. and powerful functionalities It uses OptimizerG3 engine to generate the optimized load plan through. the load data collected from the spreadsheet of CubeMaster. The key components of load optimization are container cargo rules and type Containers are all of the. vessels including shipping carton pallet vehicles sea container and air container etc Vehicle includes. a truck and wing body Air container is called as ULD Unit Load Device also in general that s shape. is similar with the shape of the air plane, Truck Wing body. ULD Sea container, Cargo is an object that will stowed into the containers It may be called a product cargo item model or. merchandise In some situation a full loaded pallet is defined as a cargo when they should be stowed. into the trucks or sea containers, Load rules allow you to control the behavior of the OptimizerG3 and they affect the results of the Load.
For example if you decide to use the rule of load sequences you may assign some value to the load. sequence property of a cargo and then the OptimizerG3 will think the best load plan regarding the. sequences Thus the calculation of the sequence rule is different with one without the sequence rule. Load Type determines the input requirements and thus the results of the Load will be different. depending of the type The Load Type Unit Load does not require the cargo quantity because the. OptimizerG3 will determine this automatically from the calculation In other hand the Mix Load. requires the quantity and the calculation will be affected by this value. In this chapter the key components of the load will be explained as followings orders. L O G E N S O L U T I O N S, Containers, Load Rules. Containers, Container is all of the vessels including box pallet truck sea container and air container etc The. properties of the container are as followings, Type Type of the container selectable among pallet truck sea container air container and. Pallet Container Truck Carton ULD, Name Name for identifying the container max 50 characters. Load dimension inside dimension Length width and height of the loading space of the. container in general this is the same with the inside dimension unit mm. Weight Weight of the container unit kg, Limited weight Maximum weight including the weight of the container unit kg It will be the max.
payload if the type of the container is sea container. Thickness of the pallet Thickness of the pallet only in case that the type of the containers is. pallet unit mm, Maximum load height Maximum load height only in case that the type of the containers is pallet. Material of the pallet Material of the pallet selectable among wood steeel paper and. default This changes the shape of the pallet only in a graphics as following pictures. Wood Steel, Paper Default, Color Color code for the graphic display in a Load RGB. Type of handling Whether this container belongs to the basic or optional container. The basic container is required at least one for the Load and the optional containers are optional The. Load will load the basic container first and then use the optional containers if the Enhancing rule is. L O G E N S O L U T I O N S, defined The Enhancing rule defines the rule to handle the partially loaded containers including the. last container In general the partially loaded container will be replaced with smaller containers to. reduce the cost For implement this rule in a Load you should make the smaller containers as optional. containers and use the Enhancing rule for more detail refer the rules section. Corner casting Dimension of the corner casting area located at the top corner side in the sea. container unit mm, We define cargo as a product merchandise skid objects box carton and pallet etc to be stowed in. the containers in a load They have the characteristic o. the load data collected from the spreadsheet of CubeMaster The key components of load optimization are container cargo rules and type Containers are all of the vessels including shipping carton pallet vehicles sea container and air container etc Vehicle includes a truck and wing body Air container is called as ULD Unit Load Device

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