Instructables Com Land Rover Discovery 3 Range Rover-Books Pdf

Instructables com Land Rover Discovery 3 Range Rover
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Step 2 Unplug electrical connectors, Unplug EGR butterfly valve actuator electric connector. Unplug air box electrical connector, Step 3 Remove airbox clip. Note orientation as shown of clip that fastens the air box to the EGR butterfly valve housing. Carefully remove clip with screw driver, Step 4 Remove air box. Loosen jubilee clip on inlet pipe to the air box, Gently pull the inlet pipe from the air box. Undo and hold in place the screw retaining the lower part of the air box Remove holding this screw in place to prevent loss of screw. Take care to protect the EGR butterfly housing opening and the air box from any contaminates. http www instructables com id Land Rover Discovery 3 Range Rover Sport Jaguar S. Step 5 Remove EGR Pipes, Remove cabling from both EGR brackets.
Remove 8mm bolts securing EGR brackets to plastic casing. Unclip EGR pipe clamps the stub pipes can be removed from the butterfly housing later on. Access to the EGR valves is limited it is good practice to stuff a rag or toweling down the side of the valves to catch any bolts gaskets should they fall. Remove the 2x 8mm bolts on each EGR pipe and remove Take care when removing to retain the bolts and the gaskets for reuse. Fit blanking plates in place of EGR pipes note indent in each plate which corresponds to indent in pipe flange Fit the gasket on the underside of the blank if the gasket. is in poor condition liquid gasket sealant can be added to seal. Remove rags toweling from recesses, http www instructables com id Land Rover Discovery 3 Range Rover Sport Jaguar S. Step 6 Remove butterfly from actuator shaft in butterfly housing. Remove bolt securing the butterfly housing, Carefully raise the front of the housing taking care not to damage any components swivel the housing upwards. Remove the 4x Torx screws securing the actuator to the butterfly housing the top two screws can be seen bottom left of image. When separating the actuator from the housing you can observe the actuator arm which operates the butterfly spindle. Observe where the actuator arm connects to the butterfly spindle Here there is a lug to insert a small screw driver in order to prise the spindle out of position do this in. small increments and take care not to damage the butterfly body. Hold the butterfly disc through the throttle body the spindle can be removed from the side releasing the butterfly disc. Remove the disc and refit the spindle, Reattach actuator arm to spindle and refit actuator housing and Torx screws. Step 7 Remove stub pipes, Remove Torx screws from the two stub pipes and remove ensure O rings are removed also. Fit the included O rings to our blanks and fit in place of the stub pipes Refit Torx screws to secure blanks. http www instructables com id Land Rover Discovery 3 Range Rover Sport Jaguar S. Step 8 Refit components, Manipulate butterfly housing back in to position and secure with the long bolt.
Refit air box again taking care not to loose the bottom bolt when re installing. Refit intake pipe to air box and tighten jubilee clip. Reconnect EGR actuator and air box electrical connectors. Refit engine cover, Installation is carried out at installers risk if unsure please contact us or a professional X8R Ltd cannot be held responsible for any adverse result of installing this. product or any injuries caused by install if in doubt ask a professional All images and texts are copyright X8R Ltd 2013. http www instructables com id Land Rover Discovery 3 Range Rover Sport Jaguar S. Advertisements, http www instructables com id Land Rover Discovery 3 Range Rover Sport Jaguar S. Land Rover Discovery 3 MK III 2004 2009 2 7 Diesel TDV6 Land Rover Range Rover Sport 2005 2013 2 7 Diesel TDV6 Jaguar S Type 1999 2007 2 7 Diesel TDV6 This kit is compatible with TDV6 2 7 models with the 10th digit of the Vin number 6 or 5 If the Vin number is 7 or higher the kit will likely fit but the MIL will remain lit to indicate an EGR fault Parts from X8R Ltd Step 1

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