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Industrial Generator Sets KOHLER
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Common Replacement Parts, Figure 1 identifies common replacement parts for your generator set Refer to the groups on the following pages. and the engine parts manual listed in Group 701 Literature for a complete list of maintenance and service parts. Engine Part Fuel Filter, Engine Description Number Fan Belt Oil Filter Fuel Filter primary. 40 50REOZJE, 4045TF280 GM90762 1 GM23828 GM32809 GM91830. 4024HF285 GM73388 GM63750 GM34935 GM63894, 5030HF285 GM73389 2 GM63761 GM34935 GM63894. 5030HF285 GM73389 7 GM87022 GM34935 GM63894, 80REOZJF 100REOZJF.
4045HF285 12V GM66704 1 GM77161 GM32809 GM50006 GM50074. 4045HF285 12V GM66704 1 GM77161 GM32809 GM50006 GM50074. 4045HF285 24V GM66704 2 GM77161 GM32809 GM50006 GM50074. 4045HF285 12V GM66704 3 352793 GM32809 GM50006 GM50074. 4045HF285 24V GM66704 4 352793 GM32809 GM50006 GM50074. 6068HF285 12V GM70424 1 352793 GM32809 GM50006 GM50074. 6068HF285 24V GM70424 2 352793 GM32809 GM50006 GM50074. 180REOZJF 200REOZJF, 6068HFG85 GM70798 1 GM64496 GM32809 GM50006 GM50074. 6068HF485 GM70798 2 GM64496 GM32809 GM50006 GM50074. 6068HFG85 GM70798 3 GM64496 GM32809 GM50006 GM50074. 6068HF485 GM70798 4 GM64496 GM32809 GM50006 GM50074. 6068HFG82 GM84749 GM86400 GM32809 GM50006 GM50074, Figure 1 Common Replacement Parts. Table of Contents, Introduction 4, Numbering System Significance 4. Illustrations 4, How to Find Part Numbers 4, Hardware References 4. Specification Number Index 5, Group 101 Air Intake 6.
40 50 kW Heavy Duty 6, 50 60 kW Standard Duty 7, 80 100 kW Standard Duty 8. 125 150 kW Standard Duty 9, 180 kW Standard Duty 10. 180 200 kW Standard Duty 11, 50 60 kW Heavy Duty 12. 80 100 kW Heavy Duty 13, 125 150 kW Heavy Duty 14, 180 kW Heavy Duty 15. 180 200 kW Heavy Duty 16, Group 104 Cooling System 18.
40 50 kW 18, 50 60 kW 20, 80 100 kW 22, 180 200 kW 28. Group 105 Engine 31, 40 50 kW 31, 50 60 kW 32, 80 100 kW 34. 180 200 kW 40, Group 107 Nameplate and Decals 41, Group 109 Skid and Plant Mounting 42. 40 50 kW 42, 50 60 kW 46, 80 100 kW 50, 80 100 kW w Enclosure 52. 180 200 kW 56, Group 201 Alternator and Mounting 57.
4P 4Q Alternator Modules GM57159 57, 4P 4Q Alternators 58. 4P X 4Q X Alternator Modules GM77219 GM77220 60, 4R X 4T X Alternator Modules GM77931 62. 4S X Alternator Modules GM77932 GM77933 64, 4P X 4Q X Alternators GC70113 66. 4S X Alternators GC70194 70, 4UA Alternator Modules GM58642 72. 4UA Alternators GC58673 74, Group 301 Control and Harness 76.
40 50 kW Decision Maker 550 76, 50 60 kW Decision Maker 550 78. 80 125 kW Decision Maker 550 6000 80, 150 200 kW Decision Maker 550 6000 82. 40 60 kW APM402 Decision Maker 3000 86, 50 60 kW APM402 Decision Maker 3000 88. 80 125 kW APM402 Decision Maker 3000 90, 150 200 kW APM402 Decision Maker 3000 92. Group 701 Literature 95, Kit List 96, Cooling System Kits 97.
Appendix A Abbreviations 100, Appendix B Common Hardware Application Guidelines 102. Appendix C General Torque Specifications 103, Appendix D Common Hardware Identification 104. Appendix E Common Hardware List 105, TP 6790 6 18 Table of Contents 3. Introduction, This manual lists service replacement parts for How to Find Part Numbers. generator set models listed on the front cover Use the following steps to locate a service replacement. Information in this publication represents data available part. at the time of print Kohler Co reserves the right to. 1 Locate the generator set nameplate to identify the. change this publication and the products represented. generator set spec number, without notice and without any obligation or liability.
whatsoever 2 Locate a second generator set nameplate listing. This manual includes the following main sections accessories to identify installed modules On. some models the accessory nameplate is mounted, Table of Contents Lists the sections of the manual inside the generator junction box. Introduction and other information sections, 3 Turn to the Specification Number Index The. Contains introductory material about part numbers first column lists the generator set spec numbers. illustrations and hardware The headings identify the groups of parts that make. Specification Number Index Lists the generator set up the generator set. specs and groups, 4 Identify the group most likely to include the. Group Parts Lists List the part numbers of parts in the service part number. 5 Find the group variation number at the, Kit Sections List modules and accessories and their intersection of the spec number row and the group. parts column Note the variation number, Appendices Include Abbreviations Common.
6 Page forward to locate the group identified in, Hardware Application Guidelines General Torque step 4 or find the appropriate page in the Table of. Specifications Common Hardware Identification and Contents. Common Hardware List, 7 Find the part on the illustration and note the item. Numbering System Significance number of the part or find the part description in. the parts list, This manual uses the following numbering systems. 8 Select the part number that corresponds to, Specification Number The product identification your group variation The first column lists the. number located on the generator set nameplate illustration item number Find the variation. Specification numbers break down into groups identified in the Specification Number Index or the. Group Number A unique number representing a parts module number found on the generator set. group needed to assemble a generator set function For nameplate in the appropriate column on the right. example Group 101 is the Air Intake group side of the parts list table Find the quantity used at. the intersection of the item number row and the, Variation or Module Number A group might have.
variation column A blank space at the intersection. several variations Each variation performs the same means the variation module does not use that part. function with different parts lists For example a 50 Hz number. generator alternator and a 60 Hz generator alternator. both perform the same function however with different Hardware References. parts Each difference requires a group variation or Many common hardware items do not appear in parts. module number manuals or will appear as common hardware entries A. Part Number The part number identifies an individual common hardware entry lists the size of the hardware. assembly subassembly component or accessory kit For example an item that appears as Hardware. 3 8 16 in the text means that the piece is 3 8 16 size. Illustrations Obtain common hardware locally or if contacting the. factory use the Common Hardware List in the appendix. Illustrations or exploded view drawings best to identify the common hardware part number and. representing the widest range of variations accompany specifications See Common Hardware Application. most groups in this manual Illustrations do not depict all Guidelines in the appendix for mating hardware. details and may not show all parts Do not use instructions. illustrations for assembly or disassembly, Some hardware items require a specific size or some. other characteristic In that case use the part number. listed in the text, When replacing hardware do not substitute inferior. grade hardware Replacement hardware grade should, be equal to or better than the grade of the. manufacturer s original hardware Use the Common, Hardware List in the appendix to identify the common. hardware hardness, 4 TP 6790 6 18, Specification Number Index.
Group Title, Group No 101 104 105 107 109 201 301 701. Spec No Variation Number, GM91077 GA3 8 1 525, GM91077 GA4 9 1 526. GM79513 GA2 54 1 335, GM79513 GA1 56 1 336, GM79513 GA8 57 1 336. GM81567 GA1 12 2 481, GM81567 GA2 13 2 481, GM81567 GA3 12 3 481. GM81567 GA4 13 3 481, GM81567 GA5 12 3 482, GM81567 GA6 13 3 482.
GM79239 GA1 1 3 483, GM79239 GA2 2 3 483, GM81645 GA1 3 3 484. GM81645 GA2 4 3 484, GM81290 GA1 5 3 485, GM81290 GA4 6 3 485. GM84750 GA1 7 3 488, GM81290 GA2 5 3 486, GM81290 GA3 6 3 486. GM81290 GA5 6 4 486, Configured group Refer to the generator set nameplate for the module number. Turn to the respective group on the following pages for parts breakdowns. Configured group Refer to the generator set nameplate for the module number. See controller parts catalog for controller parts lists. TP 6790 6 18 5, Group 101 Air Intake, 40 50 kW Heavy Duty.
Find the installed module number on the generator set nameplate. GM91066 MA1, Item Part Number Description, 1 324878 Hose hump 3 00 id Hi Temp 1. 2 GM86445 Air Cleaner Assembly 1, 2 1 GM86446 Element Air Cleaner 1. 3 GM87775 Decal Air Cleaner 1, 4 GM91635 Bracket Mounting 1. 5 M125A 10 80 Washer Plain 10 5 ID x 20 0 OD 1, 6 M933 10020 60 Screw hex cap 1. 7 X 426 5 Clamp hose 3 56 4 5 in 2, 6 TP 6790 6 18.
Group 101 Air Intake, 50 60 kW Standard Duty, Find the installed module number on the generator set nameplate. GM55374 MA1, GM55374 MA4, Item Part Number Description. 1 328006 Hose reducer 3 00 in to 2 50 in ID 1 1, 2 A 273699 Air cleaner assy 1 1. 3 GM67400 Tube elbow 1, 4 X 281 8 Hose radiator straight 2 25 in ID 1. 5 X 426 2 Clamp hose 2 31 3 25 in 1 3, 6 X 426 5 Clamp hose 3 56 4 5 in 1 1.
7 253107 Element air cleaner 1 1, TP 6790 6 18 7, Group 101 Air Intake continued. 80 100 kW Standard Duty, Prior to serial number 3024737. See note for units with serial numbers, between 3024737 and SGM324X9D. Find the installed module number on the generator set nameplate. GM80020 MA1, Item Part Number Description, 1 274545 Clamp hose 4 31 4 62 in 1. 2 324342 Clamp hose 3 43 3 75 in 1, 3 GM35792 Assembly Air Cleaner See note below 1.
4 GM79132 Bracket Air Cleaner 1, 5 GM80023 Hose Molded Air Intake 1. 6 M125A 10 80 Washer Plain 10 5 ID x 20 0 OD 2, 7 M933 10025 60 Screw hex cap fully thrd M10 x 25mm 2. 8 X 426 5 Clamp hose 3 56 4 5 in 1, 9 253108 Element Air Cleaner 1. 10 GM85717 Tube assembly 1, 11 X 75 59 Plug Nylon Pipe 1 8 in NPTF 1. 12 274545 Clamp hose 4 31 4 62 in 1, 13 GM85361 Air Cleaner 1.
GM86980 S Service Kit Air Cleaner Assy, includes the following. 10 GM85717 Tube assembly 1, 11 X 75 59 Plug Nylon Pipe 1 8 in NPTF 1. 12 274545 Clamp hose 4 31 4 62 in 1, 13 GM85361 Air Cleaner 1. Note Order service kit GM86980 S to replace item 3 Thereafter order air cleaner GM85361. 8 TP 6790 6 18, Group 101 Air Intake continued, 125 150 kW Standard Duty. Prior to serial number 3024737, See note for units with serial numbers.
between 3024737 and SGM324X9D, Find the installed module number on the generator set nameplate. GM79245 MA1, GM79150 MA1, Item Part Number Description. 1 274545 Clamp hose 4 31 4 62 in 4 4, 2 361694 Hose 90 deg elbow 101 6mm ID 1 1. 3 GM35792 Assembly Air Cleaner See note below 1 1, 4 GM79132 Bracket Air Cleaner 1 1. 5 M125A 10 80 Washer Plain 10 5 ID x 20 0 OD 2 2, 6 M933 10025 60 Screw hex cap fully thrd M10 x 25mm 2 2.
7 X 426 5 Clamp hose 3 56 4 5 in 1 1, 8 X 522 118 Tube Steel 1. 8 X 522 87 Tube steel 4 00 od x 100mm 1, 9 X 6350 1 Hose radiator straight 4 in ID 1 1. 10 253108 Element Air Cleaner 1 1, 11 GM85717 Tube assembly 1 1. 12 X 75 59 Plug Nylon Pipe 1 8 in NPTF 1 1, 13 274545 Clamp hose 4 31 4 62 in 1 1. 14 GM85361 Air Cleaner 1 1, GM86980 S Service Kit Air Cleaner Assy.
includes the following, 11 GM85717 Tube assembly 1 1. 12 X 75 59 Plug Nylon Pipe 1 8 in NPTF 1 1, 13 274545 Clamp hose 4 31 4 62 in 1 1. 14 GM85361 Air Cleaner 1 1, Note Order service kit GM86980 S to replace item 3 Thereafter order air cleaner GM85361. TP 6790 6 18 9, Group 101 Air Intake continued, 180 kW Standard Duty. Find the installed module number on the generator set nameplate. GM84934 MA1, Item Part Number Description, 1 254013 Clamp hose 6 25 6 56 in 3.
2 272628 Hose hump reducer 6 00 to 5 00 in ID 1, 3 274623 Tube assembly 1. 4 291562 Clamp hose 5 25 5 56 in 1, 5 343218 Clamp air cleaner 9 80 in ID 1. 6 343219 Element Air Cleaner 1, 7 347806 Hose 45 Deg Elbow 6 00 in ID 1. 8 GM11458 Insert hose reducer 5 00 to 4 00 in 1, 9 GM84937 Bracket Air Cleaner 1. 10 M125A 10 80 Washer Plain10 5 ID x 20 0 OD 2, 11 M6923 10 80 Nut Hex 10mm 2.
12 M933 10025 60 Screw hex cap fully thrd M10 x 25mm 2. 13 X 268 7 Cap pipe 1 8 in npt 1, 10 TP 6790 6 18, Group 101 Air Intake continued. 180 200 kW Standard Duty, Find the installed module number on the generator set nameplate. GM70805 MA1, GM70805 MA2, Item Part Number Description. 9 343218 Clamp air cleaner 9 8 in ID 2 2, 10 343219 Air cleaner industrial 1 1. 11 254013 Clamp hose 6 25 6 56 in 1 1, 12 272628 Hose hump reducer 6 to 5 in ID 1 1.
13 291562 Clamp hose 5 25 5 56 in 2 2, 14 GM47064 Tube steel 1 1. 15 GM71063 Bracket air cleaner 1 1, 16 GM71065 Support air cleaner 1. 16 GM80770 Support air cleaner 1, 17 GM71064 Support air cleaner 2 2. 18 X 75 4 Plug pipe 1 8 in NPTF 1 1, 19 X 75 49 Plug pipe 3 4 in NPTF square key head 1 1. TP 6790 6 18 11, Group 101 Air Intake continued, 50 60 kW Heavy Duty.
Find the installed module number on the generator set nameplate. GM78007 MA1, GM55375 MA1, GM55375 MA2, Item Part Number Description. 1 253664 Cap 1 1 1, 2 275527 Clamp hose 2 81 3 12 in 1 1 1. 40 50REOZJE 50 60REOZJD 80 100REOZJF 125 180REOZJG 150 200REOZJF See Group 701 Literature inside this manual for part numbers of engine and controller parts catalogs TP 6790 6 18i Service Parts Industrial Generator Sets Common Replacement Parts Figure 1 identifies common replacement parts for your generator set Refer to the groups on the following pages and the engine parts manual listed

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