Industrial Generator Sets Kohler Power-Books Pdf

Industrial Generator Sets Kohler Power
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California Proposition 65, Engine exhaust from this product contains chemicals. known to the State of California to cause cancer birth. defects or other reproductive harm, Product Identification Information. Product identification numbers determine service parts Controller Identification. Record the product identification numbers in the spaces. below immediately after unpacking the products so that Record the controller description from the generator set. the numbers are readily available for future reference operation manual spec sheet or sales invoice. Record field installed kit numbers after installing the Controller Description. Generator Set Identification Numbers Engine Identification. Record the product identification numbers from the Record the product identification information from the. generator set nameplate s engine nameplate, Model Designation Manufacturer. Specification Number Model Designation, Serial Number Serial Number. Accessory Number Accessory Description, Table of Contents.
Product Identification Information 2, Safety Precautions and Instructions 5. Introduction 11, List of Related Materials 11, Service Assistance 12. Section 1 Specifications 13, 1 1 Introduction 13, 1 2 20 400 kW 25 500 kVA Permanent Magnet Alternator Concept 13. 1 3 Short Circuit Performance 13, 1 4 Electrical Values 15. 1 5 Torque Values 15, 1 6 Alternator Adapter to Flywheel Housing Torque Values 16.
1 7 Drive Discs to Flywheel Torque Values 16, Section 2 Troubleshooting 17. Section 3 Component Testing and Adjustment 23, 3 1 Alternator Troubleshooting 23. 3 1 1 Troubleshooting Alternator No Output Voltage 24. 3 1 2 Troubleshooting Alternator High Output Voltage 25. 3 2 Alternator Testing 26, 3 2 1 No Output On Any Phase 26. 3 2 2 Overvoltage 27, 3 2 3 Fluctuating Voltage 28. 3 3 LED Circuit Board Test 28, 3 4 SCR Assembly and Photo Transistor Board 29.
3 5 Automatic Voltage Regulator Operation and Adjustment 32. 3 5 1 Volt Hz Potentiometer Adjustment 33, 3 5 2 Automatic Voltage Regulator Test 34. 3 6 Stator 34, 3 7 Alternator Field 35, 3 8 Exciter Armature 36. 3 9 Speed Sensor Test 37, 3 10 End Bracket Removal and Replacement 38. Section 4 Alternator Disassembly Reassembly 39, 4 1 Disassembly 42. 4 2 Reassembly 44, Appendix A Abbreviations 51, Appendix B Common Hardware Application Guidelines 53.
Appendix C General Torque Specifications 54, Appendix D Common Hardware Identification 55. Appendix E Common Hardware List 56, Appendix F Rotor Assembly Service Tool Y 5718 59. TP 6353 3 12 Table of Contents 3, 4 TP 6353 3 12, Safety Precautions and Instructions. IMPORTANT SAFETY INSTRUCTIONS Accidental Starting Battery. Electromechanical equipment, including generator sets transfer. switches switchgear and accessories WARNING WARNING. can cause bodily harm and pose, life threatening danger when.
improperly installed operated or, maintained To prevent accidents be. aware of potential dangers and act, safely Read and follow all safety. precautions and instructions SAVE Accidental starting. Can cause severe injury or death Sulfuric acid in batteries. THESE INSTRUCTIONS, Can cause severe injury or death. Disconnect the battery cables before, This manual has several types of safety working on the generator set Wear protective goggles and. precautions and instructions Danger Remove the negative lead first clothing Battery acid may cause. Warning Caution and Notice when disconnecting the battery blindness and burn skin. Reconnect the negative lead last, when reconnecting the battery.
Disabling the generator set, Danger indicates the presence of a. Accidental starting can cause, hazard that will cause severe. severe injury or death Before, personal injury death or. working on the generator set or, substantial property damage. connected equipment disable the, generator set as follows 1 Move the Explosion.
generator set master switch to the OFF Can cause severe injury or death. position 2 Disconnect the power to Relays in the battery charger. the battery charger 3 Remove the cause arcs or sparks. Warning indicates the presence of a battery cables negative lead first. hazard that can cause severe Reconnect the negative lead last Locate the battery in a well ventilated. personal injury death or when reconnecting the battery Follow area Isolate the battery charger from. substantial property damage these precautions to prevent starting of explosive fumes. the generator set by an automatic, transfer switch remote start stop Battery electrolyte is a diluted. CAUTION switch or engine start command from a sulfuric acid Battery acid can. remote computer cause severe injury or death Battery. Caution indicates the presence of a acid can cause blindness and burn. hazard that will or can cause minor skin Always wear splashproof safety. personal injury or property damage goggles rubber gloves and boots. when servicing the battery Do not, NOTICE open a sealed battery or mutilate the. Notice communicates installation battery case If battery acid splashes in. operation or maintenance information the eyes or on the skin immediately. that is safety related but not hazard flush the affected area for 15 minutes. related with large quantities of clean water, Seek immediate medical aid in the case. Safety decals affixed to the equipment of eye contact Never add acid to a. in prominent places alert the operator battery after placing the battery in. or service technician to potential service as this may result in hazardous. hazards and explain how to act safely spattering of battery acid. The decals are shown throughout this, publication to improve operator. recognition Replace missing or, damaged decals, TP 6353 3 12 Safety Precautions and Instructions 5.
Battery acid cleanup Battery acid Engine Backfire Flash Exhaust System. can cause severe injury or death, Battery acid is electrically conductive Fire. and corrosive Add 500 g 1 lb of WARNING, bicarbonate of soda baking soda to a WARNING. container with 4 L 1 gal of water and, mix the neutralizing solution Pour the. neutralizing solution on the spilled, battery acid and continue to add the. neutralizing solution to the spilled Carbon monoxide. battery acid until all evidence of a Fire Can cause severe nausea. chemical reaction foaming has Can cause severe injury or death fainting or death. ceased Flush the resulting liquid with, water and dry the area Do not smoke or permit flames or The exhaust system must be.
sparks near fuels or the fuel system leakproof and routinely inspected. Battery gases Explosion can cause, severe injury or death Battery gases Servicing the fuel system A flash Generator set operation Carbon. can cause an explosion Do not smoke fire can cause severe injury or monoxide can cause severe. or permit flames or sparks to occur near death Do not smoke or permit flames nausea fainting or death Carbon. a battery at any time particularly when or sparks near the carburetor fuel line monoxide is an odorless colorless. it is charging Do not dispose of a fuel filter fuel pump or other potential tasteless nonirritating gas that can. battery in a fire To prevent burns and sources of spilled fuels or fuel vapors cause death if inhaled for even a short. sparks that could cause an explosion Catch fuels in an approved container time Avoid breathing exhaust fumes. avoid touching the battery terminals when removing the fuel line or when working on or near the generator. with tools or other metal objects carburetor set Never operate the generator set. Remove all jewelry before servicing the, inside a building unless the exhaust. equipment Discharge static electricity Servicing the air cleaner A sudden. gas is piped safely outside Never, from your body before touching backfire can cause severe injury or. operate the generator set where, batteries by first touching a grounded death Do not operate the generator. exhaust gas could accumulate and, metal surface away from the battery To set with the air cleaner removed.
seep back inside a potentially occupied, avoid sparks do not disturb the battery. Combustible materials A fire can building, charger connections while the battery. is charging Always turn the battery cause severe injury or death. Carbon monoxide symptoms, charger off before disconnecting the Generator set engine fuels and fuel. Carbon monoxide can cause severe, battery connections Ventilate the vapors are flammable and explosive. nausea fainting or death Carbon, compartments containing batteries to Handle these materials carefully to.
monoxide is a poisonous gas present in, prevent accumulation of explosive minimize the risk of fire or explosion. exhaust gases Carbon monoxide is an, gases Equip the compartment or nearby area. odorless colorless tasteless, with a fully charged fire extinguisher. nonirritating gas that can cause death if, Battery short circuits Explosion Select a fire extinguisher rated ABC or. inhaled for even a short time Carbon, can cause severe injury or death BC for electrical fires or as.
monoxide poisoning symptoms include, Short circuits can cause bodily injury recommended by the local fire code or. but are not limited to the following, and or equipment damage an authorized agency Train all. D Light headedness dizziness, Disconnect the battery before personnel on fire extinguisher. D Physical fatigue weakness in, generator set installation or operation and fire prevention. joints and muscles, maintenance Remove all jewelry procedures.
D Sleepiness mental fatigue, before servicing the equipment Use. inability to concentrate, tools with insulated handles Remove. or speak clearly blurred vision, the negative lead first when. D Stomachache vomiting nausea, disconnecting the battery Reconnect. If experiencing any of these symptoms, the negative lead last when.
and carbon monoxide poisoning is, reconnecting the battery Never. possible seek fresh air immediately, connect the negative battery cable. and remain active Do not sit lie down, to the positive connection terminal. or fall asleep Alert others to the, of the starter solenoid Do not test the. possibility of carbon monoxide, battery condition by shorting the.
poisoning Seek medical attention if, terminals together. the condition of affected persons does, not improve within minutes of breathing. 6 Safety Precautions and Instructions TP 6353 3 12. Fuel System Fuel tanks Explosive fuel vapors Engine noise Hazardous noise can. can cause severe injury or death cause hearing loss Generator sets. Gasoline and other volatile fuels stored not equipped with sound enclosures. WARNING in day tanks or subbase fuel tanks can can produce noise levels greater than. cause an explosion Store only diesel 105 dBA Prolonged exposure to noise. fuel in tanks levels greater than 85 dBA can cause. permanent hearing loss Wear hearing, Draining the fuel system Explosive protection when near an operating. fuel vapors can cause severe injury generator set, or death Spilled fuel can cause an. Explosive fuel vapors explosion Use a container to catch fuel. when draining the fuel system Wipe up, Can cause severe injury or death.
spilled fuel after draining the system, Hazardous Voltage. Use extreme care when handling, Gas fuel leaks Explosive fuel. Moving Parts, storing and using fuels, vapors can cause severe injury or. death Fuel leakage can cause an DANGER, The fuel system Explosive fuel explosion Check the LP vapor gas or. vapors can cause severe injury or natural gas fuel system for leakage by. death Vaporized fuels are highly using a soap and water solution with. explosive Use extreme care when the fuel system test pressurized to. handling and storing fuels Store fuels 6 8 ounces per square inch. in a well ventilated area away from 10 14 inches water column Do not Hazardous voltage. spark producing equipment and out of use a soap solution containing either Will cause severe injury or death. the reach of children Never add fuel to ammonia or chlorine because both. Disconnect all power sources before, the tank while the engine is running prevent bubble formation A successful.
opening the enclosure, because spilled fuel may ignite on test depends on the ability of the. contact with hot parts or from sparks solution to bubble. Do not smoke or permit flames or WARNING, sparks to occur near sources of spilled LP liquid withdrawal fuel leaks. fuel or fuel vapors Keep the fuel lines Explosive fuel vapors can cause. and connections tight and in good severe injury or death Fuel leakage. condition Do not replace flexible fuel can cause an explosion Check the LP. lines with rigid lines Use flexible liquid withdrawal gas fuel system for. sections to avoid fuel line breakage leakage by using a soap and water. solution with the fuel system test Hazardous voltage Moving parts. caused by vibration Do not operate the Can cause severe injury or death. generator set in the presence of fuel pressurized to at least 90 psi. leaks fuel accumulation or sparks 621 kPa Do not use a soap solution. Operate the generator set only when, Repair fuel systems before resuming containing either ammonia or chlorine. all guards and electrical enclosures, generator set operation because both prevent bubble. are in place, formation A successful test depends, .
Industrial Generator Sets Models 20 400 kW Alternators Fast Response II Permanent Magnet Alternator TP 6353 3 12b Service

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