Hydraulic Strut Cutter Wilton Tools-Books Pdf

Hydraulic Strut Cutter Wilton Tools
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1 0 IMPORTANT SAFETY INSTRUCTIONS, WARNING To reduce risk of injury 13 Do not use this tool while tired or under the. 1 Read and understand all warnings posted on influence of drugs alcohol or medication. the tool and in this manual Failure to comply 14 Keep bystanders especially children away. with all of these warnings may cause serious from the area while using the tool. 15 Give your work undivided attention Looking, 2 Do not use this strut cutter for other than its around carrying on a conversation and. intended use horse play are careless acts that can result. 3 Replace warning labels if they become in serious injury. obscured or removed 16 Maintain a balanced stance at all times Do. 4 Make sure the Wilton Strut Cutter is properly not overreach while performing the work. supported by the rods or handle pieces so 17 Do not use power tools in damp or wet. that it will not tip over during use location or expose them to rain. 5 Keep ground or floor around the tool, uncluttered and free of scrap material oil and WARNING This product can expose you. grease Wear non slip footwear to chemicals including nickel metallic which is. 6 Always wear protective eye wear when known to the State of California to cause. operating machinery Eye wear shall be cancer For more information go to http www. impact resistant protective safety glasses p65warnings ca gov. with side shields which comply with ANSI, Z87 1 specifications Use of eye wear which. does not comply with ANSI Z87 1 WARNING Some dust fumes and gases. specifications could result in severe injury created by power sanding sawing grinding. from breakage of eye protection drilling welding and other construction. activities contain chemicals known to the State, 7 Wear gloves when handling steel work pieces of California to cause cancer and birth defects.
to prevent possible injury from sharp edges or other reproductive harm Some examples of. these chemicals are, 8 Keep hands away from cutting area during. lead from lead based paint, crystalline silica from bricks cement and. 9 Always inspect the Strut Cutter before use other masonry products. Check for misalignment of moving parts arsenic and chromium from chemically. binding of moving parts breakage of parts treated lumber. mounting and any other conditions that may Your risk of exposure varies depending on. affect the tool s operation If damage is found how often you do this type of work To reduce. repair the tool immediately or replace it your exposure to these chemicals work in a. well ventilated area and work with approved, 10 Disconnect from power hydraulic source safety equipment such as dust masks that are. before performing any maintenance or specifically designed to filter out microscopic. cleaning particles For more information go to, 11 Have tool serviced only by qualified http www p65warnings ca gov and http. personnel using authorized replacement www p65warnings ca gov wood. 12 Provide for adequate space surrounding work, area and sufficient lighting.
2 WILTON Strut Cutter, Familiarize yourself with the following safety notices used in this manual. This means that if precautions are not heeded it may result in serious or even. fatal injury, This means that if precautions are not heeded it may result in minor injury and or. possible tool damage, 2 0 About this tool, The WILTON Strut Cutter is a portable hydraulic tool designed to quickly cut common U S manufactured. brand struts in 12 14 and 16 gauge mild steel A single set of blades will provide thousands of clean. even cuts eliminating the need for deburring Contact WILTON for special application blade and hydraulic. sets This product has been designed and constructed to provide consistent long term operation if used in. accordance with instructions as set forth in this document NOTE This tool is not designed for use with. fiberglass aluminum or stainless steel struts, Register your product using the mail in card provided or register online. http www wiltontools com us en service and support warranty registration. 3 0 About this manual, This manual covers operation and maintenance procedures for the WILTON Strut Cutter It contains.
instructions on setup safety precautions general operating procedures maintenance instructions and parts. breakdown If there are questions or comments please contact your local supplier or WILTON WILTON. can also be reached at our web site www wiltontools com. Retain this manual for future reference If the tool transfers ownership the manual should accompany it. 4 0 Specifications, Model Wilton Strut Cutter, Stock number ESP1100. Cutting cycle 3 seconds, Required power supply not provided 10 000 PSI hydraulic. Deep strut 1 5 8 x 1 5 8 in 41 3 x 41 3 mm, Standard die set. Shallow strut 1 5 8 x 13 16 in 41 3 x 20 6 mm, Maximum capacity 12 gauge mild steel. Cylinder linear force 25 tons, Cylinder stroke 1 in 25 4 mm.
Main unit material 7075 T651 Black anodized aluminum. Blade set material S7 heat treated steel, Recommended hydraulic fluid not provided ASTM 215 or equivalent. Assembled dimensions with handle LxWxH 17 x 5 5 x 13 in 431 8 x 139 7 x 330 2 mm. Shipping dimensions LxWxH 18 x 15 x 9 in 8 1 x 6 8 x 4 kg. Net weight 63 5 lb 28 8 kg, Shipping weight 67 lb 30 4 kg. L length W width H height Table 1, The specifications in this manual were current at time of publication but because of our policy of continuous. improvement Wilton reserves the right to change specifications at any time and without prior notice without. incurring obligations, To install handle assembly for carrying place pins. Read and understand the of long and short handles into holes on main unit. entire contents of this manual before as shown in Figure 1 Slide knurled collar past ball. attempting setup or operation of the Strut plunger onto opposite handle to secure Reverse. Cutter Failure to comply may cause serious procedure to collapse handle assembly. For supports during cutting of lighter gauge, 16ga material position handle pieces on.
5 0 Setup and Assembly opposite sides as shown in Figure 2 Install knobs. securely and tighten hex nuts against main unit to. 5 1 Shipping contents prevent knobs from backing out. See Figure 1, 1 Main unit with hydraulic cylinder and Supports must be used while. coupling operating the Wilton Strut Cutter to prevent. 1 Collapsible handle system unit from tipping, 1 Material rest assembly. 1 Back stop assembly, 1 Blade set installed on main unit. 7 Star knobs, 2 Guide rods 16 in, 1 Instructions and parts manual. 1 Product registration card, Remove all contents from shipping carton and.
check for shipping damage or missing parts If, either of these is discovered contact your dealer. or Wilton at the phone number on the cover, Figure 2 handles used as supports. 5 3 Support rods, For cutting heavier 14 or 12 gauge struts or for. cutting multiple pieces to the same length, 1 Slide material rest onto the two rods and. insert rods through holes in main unit as, shown in Figure 3 Position material rest.
about 6 to 8 inches from and perpendicular, to the cutting die. 2 Adjust height of material rest guide block, 1 4 inch hex wrench required to allow. smooth straight line entry into cutting die, Figure 1 contents Insert strut through cutting die to test the. adjustment When satisfied securely tighten, 5 2 Handle system screws and knobs. The handle system can be used for carrying the 3 For making multiple cuts to identical length. main unit Figure 1 or as supports during cutting install back stop see Figure 3 Measure. Figure 2 from surface of cutting die to back stop then. add 3 4 inch 19mm for final cut length, 4 WILTON Strut Cutter.
4 Adjust to desired cut length and activate, hydraulic power source Wait approximately. 3 seconds for strut to separate, 5 Release hydraulic pressure to allow blade to. return to rest position Remove cutoff piece, from back of unit before making additional. 7 0 User maintenance, Disconnect from power, hydraulic source before performing any. Figure 3 setup for larger materials cleaning or maintenance of the unit. NOTE If longer support is required use 1 inch Periodically apply a light coat of machine oil to. O D pipe or tube of greater length not provided exposed metal areas such as rods to inhibit rust. and move material rest and or back stop farther, from cutting die Periodically inspect tightness of socket head.
screws which secure cutting die to main unit, 6 0 Operation If cutting becomes difficult remove stationary die. and clear away any shavings from cutting area, 1 Connect hydraulic power source not using vacuum or brush Do not use bare hands. provided to the universal coupling on the, tool Use clean ASTM 215 or equivalent 7 2 Additional servicing. hydraulic fluid, Any additional servicing should be performed by. 2 Turn on hydraulic power source and observe authorized service personnel. the tool s operation without a strut inserted, The blade set consists of a stationary blade.
in front and a moving shear blade in back, Watch shear blade motion from rear of tool. it should have smooth movement When, shear blade has returned to rest position. both blades should remain aligned, 3 When correct operation is verified place. strut upon material rest and slide through, cutting die See Figure 4 Make sure strut is. clean and straight, Figure 4 operation, 8 0 Compatibility chart.
The Wilton Strut Cutter is compatible with the following products Contact Wilton for custom blade sets. Brand Blade part no Compatible strut, ESP1159 P1000 P1000T P1000SL P1000HS P1000H3 P4100 P4100T. standard P4100SL P4100HS PA158, ESP1160 B22 B22SH B22S B22H17 8 B22TH B22S58 B24 B24SH. B24S B24H17 8 B24TH B24S58 B52 B52SH B52S B52H17 8. B52TH B52S58 B54 B54SH B54S B54H17 8 B54TH B54S58, ESP1161 4D21. ESP1162 4D22, PS200 PS200H PS200S PS200EH PS210 PS210H PS210S. Powerstrut custom PS210EH PS500 PS500H PS500S PS500EH PS520 PS520H. PS520S PS520EH, A1200 A1200HS A1200P A1200S A1400 A1400HS A1400P.
Superstrut custom A1400S B1200 B1200HS B1200P B1200S B1400 B1400HS. B1400P B1400S, Kindorf Custom blade sets available. Erico Custom blade sets available, 6 WILTON Strut Cutter. 9 0 Troubleshooting Wilton Strut Cutter, Problem Possible cause Remedy. Irregular cut Material rest not adjusted properly Adjust material rest so that strut is. perpendicular to cutting die, surface Ensure that knobs are. tightened down on rods, Bolts which hold blade die in frame of Check tightness of bolts after about.
main unit have loosened possibly every 500 cuts 3 8 in hex wrench. from vibration over long term use required, Shear blade won t Hydraulic dump valve not functioning Inspect and correct dump valve. return to rest position function on hydraulic system. Blade movement blocked by Clean debris from blade area. obstruction, Blade return springs worn or Inspect and replace if needed. 10 0 Replacement Parts, To order parts or reach our service department call 1 800 373 8206 Monday through Friday 8AM to 5PM. CST Having the Model Number and Serial Number of your tool available when you call will allow us to serve. you quickly and accurately, Some parts are shown for reference only and may not be available individually. Non proprietary parts such as fasteners can usually be found at local hardware stores or may be ordered. from Wilton, 10 1 ESP1100 Wilton Strut Cutter parts breakdown.
8 WILTON Strut Cutter, 10 2 ESP1100 Wilton Strut Cutter parts list. Part No Description Qty, ESP1156 Main Body 1, ESP1127 Push Block 1. ESP1150 Safety Cover 1, ESP 91006 21 Die Spring 2, ESP C251C Cylinder SPX 25T 1. ESP CL 6 PBP 2 Spring Plunger 2, LM000275 WILTON Decal 1. ESP 61536 Star Knob 7, ESP1100 R16 Guide rod 1 x 16 in 2.
ESP1152 Handle Set Assembly 1, ESP1133 Handle Standoff Pin 2. ESP1134 Handle Long 1, ESP1143 Knurled Slider 1, ESP1144 Handle Short 1. ESP1145 Standoff L Bracket 2, ESP 6PPB2 Ball Plunger Press Fit 1. ESP1157 Material Rest Assembly 1, Bottom Rail Slotted 1. Angle Block 45 Degree 1, Guide Block Top Bottom 1, Plastic Slide Rail 45 Degree 1.
Plastic Guide Plate 1, Plastic T Guide 1, Star Knob with hex nut 2. ESP1158 Back Stop Assembly 1, Plastic Stop 1, Bottom Rail 1. Star Knob with hex nut 3, ESP1159 Blade Set Standard 1. Blade Stationary 1, Blade Moving 1, 10 3 Optional accessories. Part No Description, ESP 9754 Hose Kit 6, ESP PE302S Power Pack SPX includes 6 hose.
ESP1163 Material Rest Assembly 4D21 4D22, T Guide Kit 4D21 4D22. Guide Block Top Bottom 4D21 4D22, Plastic Guide Plate 4D21 4D22. Plastic Guide T 4D21 4D22, ESP1160 Blade Set B22 B52. Blade Stationary B22 B52, Blade Moving B22 B52, ESP1161 Blade Set 4D21. Blade Stationary 4D21, Blade Moving 4D21, ESP1162 Blade Set 4D22.
Blade Stationary 4D22, Blade Moving 4D22, 10 WILTON Strut Cutter. 11 0 Warranty and Service, Wilton warrants every product they sell against manufacturers defects If one of our tools needs service or repair. please contact Technical Service by calling 1 800 373 8206 8AM to 5PM CST Monday through Friday. Warranty Period, The general warranty lasts for the time period specified in the literature included with your product or on the official. Wilton branded website, Wilton products carry a limited warranty which varies in duration based upon the product See chart. 6 WILTON Strut Cutter 8 0 Compatibility chart The Wilton Strut Cutter is compatible with the following products Contact Wilton for custom blade sets Brand Blade part no Compatible strut Unistrut ESP1159 standard P1000 P1000T P1000SL P1000HS P1000H3 P4100 P4100T P4100SL P4100HS PA158 B Line ESP1160

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