Engine Engine Mechanical 8 1l 6 1 Engine Mechanical 8-Books Pdf

Engine Engine Mechanical 8 1L 6 1 Engine Mechanical 8
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6 2 Engine Mechanical 8 1L Engine,Fastener Tightening Specifications cont d. Specification,Application Metric English,Nut 16 N m 12 lb ft. Stud 20 N m 15 lb ft,Exhaust Manifold Heat Shield,Bolt 25 N m 19 lb ft. Nut 25 N m 19 lb ft,Flywheel Bolt 100 N m 74 lb ft. Flywheel Cover Bolt 12 N m 106 lb in,Flywheel Housing.
Hex Head Bolt 67 N m 50 lb ft,Countersunk Bolt 60 N m 44 lb ft. Front Cover Bolt 12 N m 106 lb in,Fuel Rail Stud 12 N m 106 lb in. Ignition Coil Bolt 12 N m 106 lb in, Ignition Coil Wiring Harness Bolt 12 N m 106 lb in. Intake Manifold Bolt In Sequence 12 N m 106 lb in,Knock Sensor 20 N m 15 lb ft. Knock Sensor Heat Sheild Bolt C K G C3500HD 12 N m 106 lb in. Knock Sensor Heat Sheild Bolt Medium Duty 50 N m 37 lb ft. MAP Sensor Bolt 12 N m 106 lb in,Oil Cooler Hose Fittings 23 N m 17 lb ft.
Oil Fill Tube Bolt 12 N m 106 lb in,Oil Filter 38 N m 12 lb ft. Oil Filter Fitting 66 N m 49 lb ft,Oil Gallery Plug. Front 30 N m 22 lb ft,Left 30 N m 22 lb ft,Rear 30 N m 22 lb ft. Top 20 N m 15 lb ft, Oil Level Indicator Tube Bracket Nut 18 N m 13 lb ft. Oil Level Switch 14 N m 10 lb ft,Oil Pan Bolt 25 N m 18 lb ft.
Oil Pan Drain Plug 28 N m 21 lb ft,Oil Pressure Gauge Sensor 30 N m 22 lb ft. Oil Pump Bolt 75 N m 56 lb ft,Oil Pump Cover Bolt 12 N m 106 lb in. Oil Pump Drive Bolt 25 N m 19 lb ft,Purge Solenoid Bolt 10 N m 88 lb in. Spark Plug 20 N m 15 lb ft,Thermostat Housing Bolt 30 N m 22 lb ft. Throttle Body,Nut 10 N m 88 lb in,Stud 12 N m 106 lb in.
2001 Marine Industrial,Engine Engine Mechanical 8 1L 6 3. Fastener Tightening Specifications cont d,Specification. Application Metric English, Transmission Converter Cover Bolts 12 N m 106 lb in. Valve Lifter Guide Retainer Bolt 25 N m 19 lb ft,Valve Rocker Arm Cover Bolt 12 N m 106 lb in. Valve Rocker Arm Nut 25 N m 19 lb ft,Valve Rocker Arm Stud 50 N m 37 lb ft.
Water Crossover Pipe Bolt 50 N m 37 lb ft,Water Pump Bolt 50 N m 37 lb ft. Water Pump Pulley Bolt 25 N m 19 lb ft,2001 Marine Industrial. 6 4 Engine Mechanical 8 1L Engine,Engine Mechanical Specifications. Specification,Application Metric English,General Data. Engine Type V 8,Displacement 8 1L 496 CID,Bore 107 950 mm 4 250 in.
Stroke 111 00 mm 4 370 in,Compression Ratio 9 1 1,Firing Order 1 8 7 2 6 5 4 3. Spark Plug Gap 1 52 mm 0 060 in,Cylinder Head,Surface Flatness 0 050 mm 0 002 in. Maximum Cylinder Head Block Deck Resurfacing 0 3048 mm 0 012 in. Exhaust Manifold,Surface Flatness 0 254 mm 0 010 in. Lubrication System,Oil Capacity without Filter Change. Oil Pressure Minumum 34 kPa 1 000 RPM 5 psi 1 000 RPM. Oil Pressure Maximum 69 kPa 2 000 RPM 10 psi 2 000RPM. Oil Filter System Full Flow,Oil Pump Type Gear Driven.
Cylinder Bore, Diameter Production 107 950 107 968 mm 4 2500 4 2507 in. Diameter Service 107 940 107 990 mm 4 2496 4 2516 in. Out of Round Production Maximum Minus Minimum Bore Diameter 0 0180 mm Maximum 0 0007 in Maximum. Out of Round Service Maximum Minus Minimum Bore Diameter 0 050 mm Maximum 0 002 IN Maximum. Taper Production 0 0180 mm Maximum 0 0007 in Maximum. Taper Service Thrust Axis 0 050 mm Maximum 0 002 in Maximum. Taper Service Pin Axis 0 050 mm Maximum 0 002 in Maximum. Engine Block Production Specifications, Main Bearing Bore Diameter 74 6060 74 6220 mm 2 9372 2 9379 in. Lifter Bore Diameter 21 417 21 443 mm 0 843 0 844 in. Deck Height from Crankshaft Bore 259 875 260 125 mm 10 231 10 241 in. Head Deck Surface Flatness entire face 0 100 mm 0 004 in. Head Deck Surface Flatness within 150 mm 6 in 0 050 mm 0 002 in. Piston Diameter Coated Piston Not Measurable Not Measurable. Clearance Prodution Interference Fit Coated Piston Interference Fit Coated Piston. Piston Ring Compression, Top Groove Clearance 0 031 0 074 mm 0 0012 0 0029 in. Second Groove Clearance 0 031 0 074 mm 0 0012 0 0029 in. Top Ring Production Gap 0 300 0 450 mm 0 012 0 018 in. Top Ring Service Limit Gap 0 450 0 675 mm 0 018 0 027 in. Second Ring Production Gap 0 450 0 650 mm 0 017 0 025 in. Second Ring Service Limit Gap 0 675 0 975 mm 0 026 0 039 in. Piston Ring Oil Control, Ring Groove Clearance 0 051 0 203 mm 0 002 0 008 in. Production Gap 0 249 0 759 mm 0 0098 0 0299 in,Service Limit Gap 0 373 1 138 mm 0 015 0 045 in.
Piston Pin,Diameter 26 416 26 419 mm 1 0400 1 0401 in. Fit in Connecting Rod 0 049 0 020 mm 0 00019 0 0007 in. Interference Interference,2001 Marine Industrial,Engine Engine Mechanical 8 1L 6 5. Engine Mechanical Specifications cont d,Crankshaft. Crankshaft Main Journal Runout Production 0 0380 mm Maximum 0 0015 in Maximum. Crankshaft Main Journal Runout Service 0 0510 mm Maximum 0 0020 in Maximum. Crankshaft Journal Diameter 1 2 3 4 5 69 805 69 822 mm 2 7482 2 7489 in. Crankshaft Journal Taper Production 0 0102 mm Maximum 0 0004 in Maximum. Crankshaft Journal Taper Service Limit, Crankshaft Journal Out of Round Production 0 0102 mm Maximum 0 0004 in Maximum. Crankshaft Journal Out of Round Service Limit, Crankshaft Bearing Clearance 1 2 3 4 Production 0 022 0 052 mm 0 0008 0 0020 in.
Crankshaft Bearing Clearance 5 Production 0 035 0 067 mm 0 0014 0 0026 in. Crankshaft Bearing Clearance 1 2 3 4 Service Limit 0 022 0 089 mm 0 0008 0 0035 in. Crankshaft Bearing Clearance 5 Service Limit 0 035 0 102 mm 0 0014 0 0040 in. Crankshaft End Play 0 127 0 279 mm 0 0050 0 0110 in. Crankshaft Thrust Wall Width,Crankshaft Thrust Wall Maximum Runout. Crankpin Diameter 55 854 55 870 mm 2 1990 2 1996 in. Crankpin Taper Production 0 0102 mm Maximum 0 0004 in Maximum. Crankpin Taper Service Limit, Crankpin Out of Round Production 0 0102 mm Maximum 0 0004 in Maximum. Crankpin Out of Round Service Limit, Rod Bearing Clearance Production 0 021 0 064 mm 0 0008 0 0025 in. Rod Bearing Clearance Service Limit 0 021 0 081 mm 0 0008 0 0032 in. Connecting Rod Side Clearance 0 384 0 686 mm 0 0151 0 0270 in. Camshaft Runout Production 0 051 mm Maximum 0 003 in Maximum. Camshaft Runout Service 0 076 mm Maximum 0 002 in Maximum. Lobe Lift Intake 6 924 7 026 mm 0 2726 0 2766 in,Lobe Lift Exhaust 6 973 7 075 mm 0 2745 0 2785 in. Journal Diameter 49 472 49 522 mm 1 9477 1 9479 in. Camshaft Bearing Inside Diameter 49 5480 49 5730 mm 1 9507 1 9517 in. Valve System,Lifter Hydraulic Roller Followers,Rocker Arm Ratio 1 70 1.
Valve Lash Intake Net Lash,Valve Lash Exhaust Net Lash. Face Angle Intake Exhaust 45 degrees,Seat Angle Intake Exhaust 46 degrees. Seat Runout Intake Exhaust 0 050 mm Maximum 0 002 in Maximum. Seat Width Intake 0 800 1 200 mm 0 030 0 060 in,Seat Width Exhaust 1 651 2 159 mm 0 060 0 095 in. Stem Clearance Production Intake 0 025 0 0740 mm 0 0010 0 0029 in. Stem Clearance Production Exhaust 0 030 0 079 mm 0 0012 0 0031 in. Stem Clearance Service Intake,Stem Clearance Service Exhaust. Valve Spring Pressure Closed 381 419 N 86 94 lb 1 808 in. Valve Spring Pressure Open 962 1058 N 216 236 lb 1 338 in. Valve Spring Intalled Height 45 923 46 685 mm 1 808 1 838 in. Valve Spring Free Length 56 35 mm 2 218 in,Valve Head Diameter Intake 55 63 mm 2 19 in.
Valve Head Diameter Exhaust 43 69 mm 1 72 in, Valve Stem Diameter Intake 9 436 9 454 mm 0 3715 0 3722 in. Valve Stem Diameter Exhaust 9 431 9 449 mm 0 3713 0 3720 in. 2001 Marine Industrial,6 6 Engine Mechanical 8 1L Engine. Engine Mechanical Specifications cont d, Maximum Valve Spring Installed Height Shim Service Only 0 726 mm 0 030 in. Maximum Valve Spring Tension Shim Service Only 0 726 mm 0 030 in. Maximum Combined Valve Spring Installed Height and Valve Spring. 1 524 mm 0 060 in,Tension Shim,GM SPO Group Numbers. Application GM SPO Group Number,Camshaft 0 519,Camshaft Sprocket 0 736.
Camshaft Timing Chain 0 724,Crankshaft 0 646,Crankshaft Bearing Kit 0 096. Crankshaft Sprocket 0 728,Connecting Rod 0 603,Cylinder Head 0 269. Cylinder Head Gasket Kit 0 289,Camshaft Positioin Sensor Gasket Kit 2 363. Exhaust Gas Recirculation EGR Valve 3 670,EGR Valve Gasket 3 680. Exhaust Manifold 3 601,Exhaust Manifold Gasket 3 270.
Engine Front Cover 0 206,Engine Front Cover Gasket 0 207. Intake Manifold with gasket 3 265,Oil Filter 1 836. Oil Level Indicator 1 516,Oil Pan 1 426,Oil Pan Gasket 1 429. Oil Pump Cover 1 723,Oil Pump Cover Gasket 1 724,Oil Pump with gasket 1 652. Piston Ring Kit 0 643,Spark Plug 2 270,Valve Lifter 0 459.
Thermostat 1 246,Valve Pushrod 0 426,Valve Rocker Arm 0 333. Valve Rocker Arm Cover Gasket Kit 0 423,Water Pump Kit with gasket 1 069. 2001 Marine Industrial,Engine Engine Mechanical 8 1L 6 7. Sealers Adhesives and Lubricants,Application Type of Material GM Part Number. Block Heater Threads Sealant 12346004,Camshaft Rear Bearing Hole Plug Sealant 12377901.
Coolant Sensor ETC Threads Sealant 12346004, Crankshaft Position Sensor Bolt Thread Adhesive 12345493. Crankshaft Rear Bearing Cap Sealant 1052942,Cylinder Head Bolt Threads Sealant 12346004. Engine Block Coolant Drain Plugs Sealant 12346004,Engine Block Oil Gallery Plugs Sealant 12346004. Engine Front Cover Sealant 12346286,Engine Oil Supplement Lubricant 1051396. Intake Manifold Bolt Threads Thread Adhesive 12345382. Knock Sensor Threads Sealant 12346004,MAP Sensor Seal Lubricant 9985770.
Oil Cooler Hose Fittings Sealant 12346004,Oil Pan Corners Sealant 12346286. Oil Pressure Sensor Threads Sealant 12346004,Purge Solenoid Bolt Thread Adhesive 12345493. Valve Train Component Prelube Lubricant 1052367,Water Pump Bolt Threads Sealant 12346004. 2001 Marine Industrial,6 8 Engine Mechanical 8 1L Engine. Diagnostic Information and Procedures,Base Engine Misfire Diagnosis.
Checks Action, Engine Performance diagnosis procedures are covered in Engine Controls and should be consulted for diagnosis of any. Drivability Emissions or Malfunctioning Indicator Lamp MIL concerns. The following diagnosis covers common concerns and possible causes. When the proper diagnosis is made the concern should be corrected by adjustment repair or replacement as required. Refer to the appropriate section of the service manual for each specific procedure. This diagnostic table will assist in engine misfire diagnosis due to a mechanical concern such as a faulty engine camshaft. worn or damaged bearings or bent valve pushrod, Thsi table will not isolate a crossed fuel injector wire faulty fuel injector or any other drivability component failure that may. cause a misfire, The Powertrain On Board Diagnostic System checks must be performed first. When using this table to make a Base Engine Misfire diagnosis begin with the preliminary information below and then. proceed to the specific category, Preliminary 1 Perform DTC P0300 before proceeding with Base Engine Misfire Diagnosis. information, DTC P0300 will assist in determining which cylinder or cylinders are misfiring.
2 Perform a visual inspection of the following, A loose or improperly isnstalled engine flywheel or crankshaft balancer. Worn damaged or misaligned accessory drive system components. 3 Listen to the engine for any abnormal internal engine noises. 4 Inspect the engine for acceptable oil pressure, 5 Verify if the engine has excessive oil consumption. 6 Verify if the engine has excessive coolant consumption. 7 Perform a compression test on the engine, Intake Manifold Leaks An intake manifold that has a vacuum leak may cause a misfire. Inspect for the following,Improperly installed or damaged vacuum hoses. Faulty or improperly installed lower intake manifold and or gaskets. Cracked or damaged lower intake manifold,Improperly installed MAP sensor.
The sealing grommet of the MAP sensor should not be torn or damaged. Improperly installed throttle body or damaged gasket. Warped intake manifold,Warped or damaged cylinder head sealing surface. Coolant Consumption Coolant consumption may or may not cause the engine to overheat. Inspect for the following,External coolant leaks,Faulty cylinder head gasket. Warped cylinder head,Cracked cylinder head,Damaged engine block. Oil Consumption Oil consumption may or may not cause the engine to misfire. 1 Remove the spark plugs and inspect for an oil fouled spark plug. 2 Perform a cylinder compression test, 3 If the compression test indicates worn valves or valve guides inspect the following. Worn brittle or improperly installed valve stem oil seals. Worn valve guides,Worn valve stems,Worn or burnt valves or valve seats.
4 If the compression test indicates worn or damaged piston rings inspect the following. Broken or improperly seated piston rings,Excessive piston ring end gap. Excessive cylinder bore wear or taper,Cylinder damage. Piston damage,2001 Marine Industrial,Engine Engine Mechanical 8 1L 6 9. Base Engine Misfire Diagnosis cont d,Checks Action. Abnormal Internal Engine Noises 1 Start the engine and determine if the noise is timed to the engine camshaft speed or. the crankshaft speed, 2 Using a timing light two knocks per flash is the crankshaft speed and one knock.
per flash is the engine camshaft speed, 3 If the noise is timed to the engine camshaft speed inspect the following. Missing or loose valve train components,Worn or loose valve rocker arms. Engine Engine Mechanical 8 1L 6 1 2001 Marine Industrial Engine Mechanical 8 1L Specifications Fastener Tightening Specifications Specification

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