Differential Assembly Overhaul Assembly Removed 15 254 6-Books Pdf

Differential Assembly Overhaul assembly removed 15 254 6
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Workshop Equipment, Holding wrench drive pinion Assembly stand. 15090 Lubricants and Sealers, 15 091 Sealer SQM 4G9523 A. Separator Bearing housing, ESEAM 1C1014 A, 15091 Hypoid oil SQM 2C9002 AA. 15 092 Proprietary Tools, Bridge drive pinion bearing. remover Two legged puller, 09 97 Scorpio 95 00 01 2.
Exploded view of differential assembly 8 Crown wheel. Item Description 9 Differential housing, 1 Drive flange 10 Differential taper roller bearings. 2 Outer taper roller bearing 11 Differential gears. 3 Collapsible spacer 12 Bearing housing retainer, 4 Radial oil seal 13 Bearing housing. 5 Shim production type 14 O ring, 6 Inner taper roller bearing 15 Drive flange. 7 Drive pinion 16 Drive flange circlip, 09 97 Scorpio 95 00 01 3. 15 070 1 Mount the differential assembly on a, Drain off the oil by unscrewing the oil level.
check plug, 2 Detach the housing cover, Remove the identification tag from the. differential see step 3, 3 Information on identification tag. 1 2 1 Part number, 2 Axle ratio 3 36 1, 3 3 Assembly plant. 85GG FB 336, 4 Build date, 4A 4L11 4 build year, L build month November. 4 11 build day, 4 Remove the left and right hand driveshaft.
1 Pull out the circlips, 2 Prise out the drive flanges. 09 97 Scorpio 95 00 01 4, 5 Remove the radial oil seals unlock the. bearing housings, NOTE Mark the positions of the bearing. housings for refitment, 6 Unscrew the two bearing housings. NOTE Lift out the crown wheel side first, 7 Remove the differential.
8 Unscrew the flange nut, Hold the flange with the special tool. 09 97 Scorpio 95 00 01 5, 9 Pull off the drive pinion flange. Pull off the flange using a two legged puller, Take care not to damage the. 15 072 10 Remove the drive pinion oil seal, NOTE Insert a chisel in the circlip groove. 11 Unlock the drive pinion nut, 12 Remove the drive pinion.
1 Fit the holding tool, 2 Turn the drive pinion anti clockwise using. the special wrench, 15 090 15 073, Remove the holding tool. Drive out the pinion through the bottom, 2 Remove the outer taper roller bearing. 09 97 Scorpio 95 00 01 6, 13 Pull the taper roller bearing off the drive. Dismantle differential, NOTE New taper roller bearings are only.
available complete with the bearing housing, 14 Pull the bearing off the differential. Mark the position, Locate the puller arms in the recesses on. the housing, 15 Remove the crown wheel, 1 2 1 Working diagonally slacken four bolts five. 2 Unscrew the six bolts, Detach the crown wheel evenly from the. differential housing by tapping the bolt, NOTE If the end float is outside the.
required range adjust it by fitting new, shims see step 17. 16 Measure the end float of the drive, max 0 15 mm. 09 97 Scorpio 95 00 01 7, 17 Exploded view of differential. 1 Side gear, 1 2 2 Shims, Available shims From 1 05 0 03 mm. 2 up to 1 96 0 03 mm in increments of, 3 Shaft with differential pinions and thrust.
4 Roll pin, 18 Preparatory operations, Renew components that are visibly. Assemble differential, 1 19 Fit the differential pinions. 1 Insert the side gears with the shims, 2 Insert the pinion gears and thrust washers. into the housing and evenly turn them into, 2 Insert the differential pinion shaft and secure. it with the roll pin, 20 Fit the crown wheel, 1 Heat the crown wheel to approx 100 C and.
pull it on evenly using four of the old bolts, 2 Insert new bolts and tighten them. 09 97 Scorpio 95 00 01 8, Renew drive pinion bearing rings. 15 033 21 Insert the remover, 1 Fit a stepped washer as a guide. 2 Insert the remover from below, CAUTION Never remove both bearing. rings Continue with step 23, 22 Remove the drive pinion inner bearing.
15 074 Drive out the bearing ring with the shim, Discard the shim. NOTE Fit the shim with the chamfered side, facing towards the housing. 23 Fit the inner bearing ring, Fit the bearing ring with a standard shim. 15 033 2 mm thick, 24 Change the outer bearing ring in the. 09 97 Scorpio 95 00 01 9, 25 Fit a new taper roller bearing.
15 042 2 1 Fit a shim 1 mm thick, 2 Press on the bearing. 26 Fit the drive pinion without the, collapsible spacer. Lubricate both taper roller bearings with oil, 12 Nm Fit the pinion fit the bearing and nut. 15 073 Tighten the nut and tighten the pinion to a. maximum of 12 Nm, NOTE Tighten or slacken the nut further until. the specified turning torque is obtained, 1 8 2 4 Nm.
27 Measure the drive pinion turning torque, 28 Fit the two bearing housings. Do not mix up the taper roller, 1 Remove the O ring. 2 Lubricate the thread with bearing housing, grease ESEAM 1C1014 A. Screw in the bearing housings to approx the, required depth. 09 97 Scorpio 95 00 01 10, 29 Fit the gauge bar, 2 1 1 Lubricate the bearing with hypoid oil and.
insert it in the bearing housings, 3 2 Insert the gauge bar. 3 Screw in the bearing housings to the, required depth. Turn the adjusting nut until the bearings, make contact with the gauge bar. NOTE Repeat sub operations 1 and 2 until the, 2 adjusting nut can just be turned without holding. 30 Set up the gauge bar, 1 Hold the gauge bar and screw in the.
1 adjusting nut, 2 Turn the gauge bar several times to settle. the bearings, 31 Set up a dial indicator, 32 Measure the run out of the drive pinion. 1 Position the plunger on the outer edge of the, drive pinion near the gauge bar. 2 Turn the pinion one revolution and note the, total deflection. 09 97 Scorpio 95 00 01 11, NOTE The pinion must not be turned any more.
after this, 33 Centre the drive pinion, Turn the drive pinion until the dial. indicator reads half the total deflection, from step 32. 34 Measure the run out of the gauge bar, 1 Position the plunger centrally on the gauge. 2 Turn the gauge bar one revolution and note, 1 the total deflection. NOTE The gauge bar must not be turned any, more after this.
35 Centre the gauge bar, Turn the gauge bar until the dial indicator. reads half the total deflection from, sub operation 34. CAUTION The pre load is essential as, otherwise the measurements will be. 1 0 9 90 0 10, 70 NOTE Use the bottom step for 7 5 axles. 3 7 60 50 40, 4 5 6 36 Adjust the dial indicator, Set the dial indicator to 0 on a gauge plate.
with a 1 mm pre load, 09 97 Scorpio 95 00 01 12, NOTE Carry out the measurement accurately. 1 09 2 several times, 3 7 37 Establish the thickness of shim required. 4 56 90 0 10, 80 20 for the drive pinion, 60 50 40 1 Set up the dial indicator fixture centrally on. the drive pinion with the plunger positioned, centrally on the gauge bar. 2 Slide the dial indicator transversely across, the gauge bar and note the maximum.
1 deflection, Example Dial indicator reading, at maximum deflection 1 15 mm. required shim 1 15 mm, Available shims From 0 99 0 01 mm up to. 1 24 0 01 mm in increments of 0 01 mm, 38 Remove the drive pinion again. 1 Fit the holding tool, 2 Turn the drive pinion anti clockwise using. the special socket wrench, 15 090 15 073, 39 Pull the taper roller bearing off the drive.
Remove the shim 1 mm thick, 09 97 Scorpio 95 00 01 13. NOTE See step 37, 15 042 2 40 Fit the required shim. 2 Press on the bearing, 41 Fit the drive pinion without the. collapsible spacer, Oil the two taper roller bearings. Insert the pinion and fit the bearing and nut, 15 073 Hold the nut and tighten the pinion.
NOTE Tighten or slacken the nut until the, specified turning torque is obtained. 1 8 2 4 Nm, 42 Measure the turning torque of the drive. 15 041 15 073, 43 Measure the run out of the drive pinion. 1 Set up the plunger on the outer edge of the, drive pinion near the gauge bar. 2 Turn the pinion one revolution and note the, total deflection.
09 97 Scorpio 95 00 01 14, NOTE The pinion must not be turned any more. after this, 44 Centre the drive pinion, Turn the pinion until the dial indicator. reading is half the total deflection from, 45 Measure the run out of the gauge bar. 1 Position the plunger on the middle of the, 2 Turn the gauge bar one revolution and note. 1 the total deflection, NOTE The gauge bar must not be turned any.
more after this, 46 Centre the gauge bar, Turn the gauge bar until the dial indicator. reading is half the total deflection from, CAUTION The pre load is essential as. otherwise the measurements will be, 1 0 9 90 0 10, 70 NOTE Use the bottom step for 7 5 axles. 3 7 60 50 40, 4 5 6 47 Adjust the dial indicator, Set the dial indicator to 0 on a gauge plate. Rear Axle 09 97 Scorpio 95 00 01 1 Differential Assembly Overhaul assembly removed 15 254 6 Special Tools 15008 15 008 Dial indicator fixture

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