Caterpillar D8 D8h Crawler Service Manual-Books Pdf

Caterpillar D8 D8H Crawler Service Manual
26 May 2020 | 19 views | 0 downloads | 15 Pages | 589.69 KB

Share Pdf : Caterpillar D8 D8h Crawler Service Manual

Download and Preview : Caterpillar D8 D8h Crawler Service Manual


Report CopyRight/DMCA Form For : Caterpillar D8 D8h Crawler Service Manual



Transcription

SA S Group 10 2,SERVICE MA NUAL,CAT ERPILLAR,DB TRACTOR. SERIAL NUMBERS 36A4469 36A5484,AND 46A 1 0725 46A28136. Starting Engine 2 0,Power Transmission Units 3 0,Track Roller Frame 40. Seat Fuel Tank and Miscellaneous 2 0 0,FORM NO RE00019. rB CATERPILLAR,PRINTED IN U S A,8A 1O Group 20 2,TABLE OF CONTENTS.
Section Group,Index SA lO 30 2,Specifications SA lO 40 2. Cooling System 36A SA lO 70 3,Cooling System 46A SA lO 70 4. Water Temperature Regulators SA lO 100 1,Fan Group Blower SA lO 130 4. Fan Group Suction SA I0 130 5,Water Pump SA lO 140 1. Radiator SA lO 160 3,Lubrication System SA lO 170 4.
Oil Pan SA lO lS0 2,Oil Pump SA lO 190,Oil Coolers 36A BA lO 200 3. Oil Coolers 46A BA lO 200 4,Oil Filter and Manifold BA lO 210 6. Fuel System BA I0 230,Fuel Supply Equipment BA lO 240 2. Fuel Injection Equipment BA lO 250 1,Accessory Drive Governor BA 10 260 3. Air Induction Exhaust System BA lO 270 4,Turbocharger AiResearch TIB 12A 1O 271.
Cylinder Heads BA I0 2BO 2,Valves and Valve Mechanism BA lO 290 1. Vibration Damper Two Belt Drive BA lO 300 2,Vibration Damper Three Belt Drive BA lO 300 3. Front Support Two Belt Drive BA lO 310 3,Front Support Three Belt Drive BA lO 310 4. Timing Gears BA lO 320 3,Pistons Rings and Connecting Rods BA lO 340 1. Cylinder Liners BA lO 350,Main Bearings BA lO 360 1.
Crankshaft BA lO 370,Flywheel and Flywheel Housing 36A BA lO 390 2. Flywheel and Flywheel Housing 46A BA lO 390 3, Diesel Engine Removal and Installation 36A BA lO 400 5. Diesel Engine Removal and Installation 46A BA lO 400 6. Electrical System 8A 10 410 1,Electrical System SA lO 410 3. Alternator 12A I0 411,8A I0 Group 30 2,A Group Page Group Page. Accessory Drive Housing 260 3 1 Generator Regulator 410 1 1. Accessory Shaft 260 3 12 410 3 1,Adjustments Starter Solenoid 410 3 1.
Accessory Drive Gear and Shalt 260 3 13 Starting Motor 410 3 2. Aligning Engine 400 5 2 Pinion Clearance 410 3 3,Alternator 411 1 Engine Alignment 400 5 2. Compression Release 290 1 4 400 6 2,Decelerator 260 3 11 Engine Removal 400 5 1. Fuel Injection Pump Lifters 250 3 6 400 6 1,Fuel Rack 260 3 5 Exhaust Manifold 270 4 2. Fuel Ratio Control 260 3 8,Generator Regulator 410 3 4 F. Generator Polarization 410 1 I Fan Group Blower 130 4 I. Governor 260 3 4 Fan Group Suction 130 5 I, Starter Pinion Clearance 410 3 3 Flow 01 Fuel 230 1.
Valve Clearance 40 2 3 Flow 01 Lubricating Oil 170 4 1. Air Cleaner 270 4 3 Flywheel 390 2 I,Air Induction and Exhaust System 270 4 I 390 3 I. Air Inlet Manifold 270 4 I Front Support Engine 310 3 1. Alternator 411 I 310 4 1,Altitude Operation 271 2 Fuel. Bypass 240 2 1,B Rack Setting 260 3 5,Bearings Filter Housing 240 2 2. Connecting Rod 340 1 3 Injection,Main 360 1 1 250 1 1. Breather Crankcase 210 6 3 250 1 2,Pump Housing 250 1 3.
Fuel 240 2 2 Pump Lifters 250 1 6,Oil Filter 210 6 I Valves 250 1 1. c Ratio Control 260 3 7,Camshaft Gear 320 3 2 System 230 1. Chambers Precombustion 280 2 2 Transler Pump 240 2 I. Engine Valves 290 1 3 G,Fuel Injection Valve 250 1 1 Gauge. Pistons 340 1 2 Fuel 230 I,Turbocharger 271 5 Oil 170 4 2. Clearances and Tolerances 40 2 I Gear, Compression Release Mechanism 290 1 4 Accessory Drive 260 3 12.
Connecting Rods and Bearings 340 1 2 Camshaft 320 3 2. Cooling System 70 3 1 Crankshaft 370 1,70 4 I Idler 320 3 2. Core Radiator 160 3 I Ring Flywheel 390 2 1,Crankshalt 370 I 390 3 I. Crankshaft Pulley 300 2 1 Timing 320 3 1,300 3 I Timing Marks 320 3 1. Cylinder Head 280 2 1 Governor,Cylinder Liners 350 1 I Adjustments 260 3 4. Control Mechanism 260 3 11,D Operation 260 3 1,Damper Vibration 300 2 1 Seals 260 3 2.
Decelerator 260 3 9,Directors Water 280 2 I H,Head Cylinder 280 2 I. E Heat Tube 270 4 I,Electrical System 410 3 I Housing. Alternator 411 1 I Flywheel 390 2 2,Battery 410 3 3 390 3 2. Circuit Breaker 410 3 2 Fuel Injection Pump 250 1 3. Generator 410 3 1 Fuel Filter 240 2 2, Generator Polarization 410 1 I Timing Gear 320 3 1. Group 30 2 8A 1O,Page 2 ENGINE,Ring Gear Flywheel 390 2 I.
Injection Fuel 250 1 I 390 3 I,Inlet Rings Piston 340 1 I. Manifold 270 4 I Rocker Arms Valve 290 1 I,Valve 290 1 3 Rod Connecting 340 1 I. Lifters Schedule for Initial Operation, Fuel Injection Pump 250 1 5 After Engine Reconditioning 340 1 3. Valve 290 1 4 Sealed Pressure Overflow 160 3 2,Liners Cylinder 350 1 I Seals Liner 350 1 1. Lubricating System 170 4 1 Service Meter 260 3 13,Lubrication Setting Fuel Pump Lifter 250 1 6.
Governor 260 3 I Shaft Accessory Drive 260 3 12,Piston and Ring 340 1 I Specifications 40 2 1. Service Meter 260 3 13 Speed Limiter 260 3 4,Timing Gear 170 4 2 Spring Governor 260 3 2. Spring Valve 290 1 1,M Strainer Magnetic 200 4 1,Main Bearings 360 1 I Suction Bell 190 1. Manifolds Support Engine Front 310 3 1,Exhaust 270 4 2 310 4 1. Fuel 230 1,Inlet 270 4 1,Testing Temperature Regulators 100 1 1.
Oil 210 6 2,Testing and Adjusting Electrical System 410 3 3. o Thrust Bearing,Oil Camshaft 320 3 3,Bypass Valves 210 6 I Crankshaft 360 1 1. Cooler 200 3 I Timing,200 4 I Engine Gears 320 3 I. Filters 210 6 1 260 3 1,Manifold 210 6 2 Engine Valves 290 1 4. Pan 180 2 1 Flywheel 390 2 I,Pump 190 1 390 3 1,Pump Drive 190 1 Fuel Injection 250 1 7.
320 3 1 Timing Gears 320 3 1,Pump Suction Bells 190 1 Timing Marks 320 3 1. Operating Difficulties Tolerances 40 2 1, Engine Coolant Overheating 70 3 1 Transfer Pump Fuel 240 2 1. 70 4 1 Turbocharger,Engine Fuel System 230 1 Operation 271 1. Engine Lubricating System 170 4 2 Removal 270 4 2,Overheating Coolant 70 3 1 Seals 271 2. Pan Oil 180 2 I Bypass Fuel 240 2 2,Pistons 340 1 1 Bypass Oil 210 6 I.
Piston Pin Bearings 340 1 4 Fuel Injection 250 1 I. Piston Rings 340 1 2 Inlet and Exhaust 290 1 3, Power Take off Drive Shaft Rear 320 3 3 Inspection and Reconditioning 290 1 3. Precombustion Chambers 280 2 2 Lifters 290 1 4,Pressure Oil 170 4 2 Operation 290 1 I. Gauge 170 4 2 Pressure Relief 190 2,Relief Valve 190 2 Rocker Arm 290 1 I. Primary Fuel Filter 240 2 2 Rotators 290 1 I,Pump Seat Specifications 40 2 3. Fuel Injection 250 1 2 Stem Bushings 290 1 3,Fuel Transfer 240 2 I Timing 290 1 4.
Oil 190 1 Valves and Valve Mechanism 290 1 1,Water 140 2 I Vibration Damper 300 2 1. Radiator 160 3 1 Water, Raising Ring Ridge in Cylinder Liners 350 1 2 Directors Seals and Ferrules 280 2 1. Rear Power Take off Drive Shalt 320 3 3 Pump, Regulators Water Temperature 100 1 I Seal Replacement 140 1 3. Release Compression 290 1 4 Temperature Regulator 100 1 1. Group 130 4 SA lO,Page 2 ENGINE, 7 Remove the fan and fan drive as a unit being 5 Install seal 2 with the lip facing bracket 1. careful not to damage the radiator fins,Lubricate lip of seal before installing.
6 Inspect bearings 3 and 4 and replace if,7 Assemble in reverse order of disassembly and. lubricate the bearings with ball and roller bear,ing lubricant through the grease fitting in brack. et assembly 1, REMOVING FAN AND FAN DRIVE FAN BELT ADJUSTING PULLEY DISASSEMBLY. FAN AND PULLEY DISASSEMBLY,I Remove the eight bolts that secure the fan. spider to the fan pulley and remove the fan,PREPARING TO DISASSEMBLE ADJUSTING PULLEY.
I Bracket assembly 2 Seal 3 Bearing 4 Snap ring,S Bearing 6 Cover 7 Cotter pin 8 Nut 9 Gasket. IO Shaft part of bracket assembly II Spacer,1 Slide pulley 12 and components from the shaft. 2 Remove bearing 5 by tapping around the,inner bore of spacer 11 with a mild steel drift. DISASSEMBLING FAN DRIVE until space is obtained to tap the bearing out. I Bracket assembly 2 Seal 3 Bearing 4 Bearing S Cover of the front end of pulley 12. 6 Bolts two and lock 7 Spacer 8 Plate 9 Shaft Part. of bracket assembly IO Spacer ll Pulley,3 Remove spacer 11 and snap ring 4. 2 Slide pulley ll and components forward to 4 Drive seal 2 and bearing 3 out the back end. remove from shaft 9 as a unit of pulley 12, 5 Clean and inspect all parts A ssemble in reverse.
NOTE order of disassembly,It may be necessary to tap with a soft hammer. 6 Replace worn bearings,on the back side of the pulley to remove it from. the shaft 7 Install seal 2 with the lip of the seal facing. away from bearing 3,3 Remove bearing 4 by tapping around the. inner bore of spacer 10 with a mild steel drift NOTE. until enough space is obtained to tap the bear,Lubricate lip of seal before installing. ing out the front end of the pulley, 4 Use a suitable spacer inserted through the 8 Lubricate bearings with ball and roller bearing.
front of the pulley to drive spacer 7 seal 2 lubricant through the grease fitting in the. and bearing 3 out of the pulley bracket assembly 1. Group 411 12A IO,Page 2 ENGINE,CHARGING ALTERNATOR. water usage and battery specific gravity checks over On later models remove the plug 2 and care. a service period of reasonable length will establish fully adjust the potentiometer with a screwdriver. the ideal voltage setting for the equipment involved Adjust very slowly while observing the voltmeter. for correct value listed in the topic SPECIFICA,CHECKING VOLTAGE SETTING TIONS. I Turn off all accessories and connect a voltmeter. from the output terminal to ground,Do not allow the voltage to exceed the recom. 2 By using a fully charged battery an ammeter mended regulator voltage setting listed in the. and a carbon pile resistor adjust the current topic SPECIFICATIONS. flow amps to the value given in the topic,SPECIFICA TIONS Voltage regulator See the. schematic diagram in the topic CHECKING AL NOTE, TERNATOR OUTPUT WITHOUT REGULATOR If the voltage setting is not steady or if it can.
IN CIRCUIT not be adjusted to a value reasonably close to. 3 Operate the alternator at approximately 2500 the listed specifications trouble in the alternator. RPM and note the voltage output See the topic or regulator components is indicated. SPECIFICATIONS, 4 If necessary the voltage setting on early models. can be changed by removing the voltage ad CHECKING ALTERNATOR OUTPUT. justment cover plate and moving the screw 1 WITHOUT REGULATOR IN CIRCUIT. into another adjustment hole The amount of, voltage variation is stamped on the case Al I Disconnect the battery ground strap. ways check the voltage output with a voltmeter 2 Remove the end cover and disconnect the field. after making adjustments terminal and AC leads See the topic DISAS. SEMBLY AND ASSEMBLY,ADJUSTING VOLTAGE EARLY MODELS. I Adjusting screw,TESTING SCHEMATIC,I Jumper lead 2 Voltmeter 3 Ammeter 4 Carbon pile. S Field wire red 6 Charging alternator 7 0utput ter. minal 8 Ground terminal 9 Battery,3 Connect an ammeter between the alternator out.
put terminal and the positive post of the bat,tery Connect the voltmeter between the output. terminal and ground See the testing schematic,4 Connect a carbon pile load 4 between the. positive battery post and the ground Turn to,the off position See the testing schematic. 5 Use a jumper lead 1 to connect the field ter, ADJUSTING VOLTAGE LATER MODELS minal lead 5 to alternator output terminal 7. 2 Plug See the testing schematic,8A 20 Group 20 2,STARTING ENGINE.
TABLE OF CONTENTS,Section Group,Index 8A 20 30 2,Specifications 8A 20 40 1. Operation 2A 20 70,Removal and Installation 8A 20 80 2. Lubrication System 2A 20 90,Fuel System 8A 20 100,Cylinder Head and Valves 8A 20 110 1. Pistons Rings and Connecting Rods 12A 20 120,Timing Gear Housing 2A 20 130. Magneto Wico 12A 20 135,Crankshaft Flywheel and Main Bearings 12A 20 140.
Camshaft 15A 20 150,Starting Mechanism 8A 20 160 1. 8A 20 Group 30 2,STARTING ENGINE,A Group Page L Group Page. Adj ustments,Anti Butt Engagement Device,Lifters Valve 110 1 2. Carburetor,Lubricating System 90 1,Governor 130 3,Starter Pinion Plunger 160 1 3 M. Valve Clearance 110 1 2 Magneto 135 1,Adjustment 135 5.
Ignition Timing 135 6,B Maintenance 135 5,Bearings Test Equipment 135 5. Connecting Rod 120 1 Magneto Drive 130,Main 140 2 Main Bearings 140 2. Brackets Support 80 2 1,Bushing Piston Pin 120 2 o. Bushing Valve Guide 110 1 2,Pump Pressure Regulating Valve 90 2. Camshaft 150 1 Operation Startinq Engine 70 1,Carburetor 100.
Clearances and Tolerances 40 1 p,Clutch 160 1 4,Clutch Housing 160 1 Pan Oil 90. Connecting Rod Bearings 120 Pinion Starter 160 1,Cooling 70 Pistons 120 1. Crank Mechanism Hand 130 2 Piston Pin Bushings 120 1. Crankshaft 140 1 Plunger Starter Pinion 160 1 3, Crankshaft Gear 140 Pressure Regulating Valve Oil 90 2. Cylinder Head 110 1 1 Pump Oil 90 2,Cylinders 120 1. Reboring Cylinders 120 1,Removing Engine 80 2 1,Data Engine 40 1 Rings Piston 120 1.
Drive Magneto 130 1,F Screen Sump 90 2,Specifications. Flywheel 140 1 Cylinder Reboring 120 1,Fuel System 100 1 General 40 1. Governor 130 3,G Valve 110 1 2,Gear Starter Pinion 160 1 1. Camshaft 150 2 Starting Mechanism 160 1 1,Crankshaft 140 1. Oil Pump 90 2,Pinion Drive,Governor 130 2 Timing Gear Housing 130 1.
Tolerances 40 1 1,Transmission 160 1 3,Hand Crank Mechanism 130 1 V. CT S D8 36A44 CCaatteerrppiillllaarr Service Manual D8 amp D8H Crawler S n 36A4469 36A5484 46A10725 46A28136 68A1004 68A4586 THIS IS A MANUAL PRODUCED BYJENSALES INC WITHOUT THE AUTHORIZATION OF

Related Books

REPAIR PARTS MANUAL ersatzteillisten motoruf de

REPAIR PARTS MANUAL ersatzteillisten motoruf de

REPAIR PARTS MANUAL MODEL NO M200117H 96041006500 Lawn Tractor 532 41 65 66 Rev 2 12 17 07 SBW PRINTED IN U S A www mcculloch biz 2 TRACTOR MODEL NO M200117H 96041006500 PRODUCT NO 960 41 00 65 DECALS NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 6 2 1 11 3 4 10 5 9 8 7 wheel art 1 vgt WHEELS AND TIRES KEY PART NO NO

ILLUSTRATED PARTS LIST MFG ID NO 96061031501 CUSTOMER

ILLUSTRATED PARTS LIST MFG ID NO 96061031501 CUSTOMER

96061031501 CUSTOMER CATALOG NO M155107HRB PRODUCT NO 960 61 03 15 WMV Dresden Ersatzteilservice f r Elektrowerkzeuge Motor und Gartenger te 2 MAX 90N MAX 150N TRACTOR MODEL NO M155107HRB 96061031501 PRODUCT NO 960 61 03 15 DECALS WHEELS amp TIRES KEY PART NO NO DESCRIPTION 1 532 43 78 24 Decal Hood RH LH 2 532 40 03 89 Decal Warning Symbols CE 3 532 44 26 43 Decal Wheel

OM McCulloch Mac 538 E Mac 540 E California Promac 40

OM McCulloch Mac 538 E Mac 540 E California Promac 40

Mac 538E 38 cc Mac 540E California Promac 40 II 40 cc Mac 545E Promac 46 II 46 cc Operator s Manual READ CAREFULLY gi Manuale d istruzioni LEGGERE ATTENTAMENTE i Manuel d instructions LIRE ATTENTIVEMENT f Bedienungsanleitung SORGF LTIG LESEN C Manual de instrucciones LEER ATENTAMENTE e Gebruikershandleiding EERST GOED DOORLEZEN h garhandbok L S NOGA s

S1154653 38 B40 B P ELITE 1 fm Page 1 Wednesday March 14

S1154653 38 B40 B P ELITE 1 fm Page 1 Wednesday March 14

GB Operator s manual 2 27 SE Bruksanvisning 28 52 DK Brugsanvisning 53 78 FI K ytt ohje 79 104 NO Bruksanvisning 105 129 FR Manuel d utilisation 130 155 NL Gebruiksaanwijzing 156 181 IT Istruzioni per l uso 182 208 ES Manual de instrucciones 209 234 DE Bedienungsanweisung 235 261 PT Instru es para o uso 262 287 RU

OM McCulloch M3816 M4218 952802298 952802299 2009 10

OM McCulloch M3816 M4218 952802298 952802299 2009 10

this manual For example if improper tools are used to remove or hold the flywheel whenservicingtheclutch structuraldamage to the flywheel can occur and cause the fly wheel to burst S Make certain the saw chain stops moving when the throttle trigger is released For correction refer to CARBURETOR AD JUSTMENTS S Never modify your saw in any way Use only attachments supplied or

LE D TAIL DES SCH MAS DE P S A

LE D TAIL DES SCH MAS DE P S A

D nomination des moteurs essence et Diesel en 2011 Moteur essence LYCEE GASTON BARR 6 LE DETAIL DES SCHEMAS DE PSA S2 GENIE ELECTRIQUE ET AUTOMATIQUE Moteur Diesel LYCEE GASTON BARR 7 LE DETAIL DES SCHEMAS DE PSA S2 GENIE ELECTRIQUE ET AUTOMATIQUE Identification du moteur Colonne A Colonne B Colonne C Colonne D Colonne E ou G Colonne F LYCEE

GU A DE UTILIZACI N Peugeot

GU A DE UTILIZACI N Peugeot

Le agradecemos que haya elegido un Peugeot Partner Esta gu a de utilizaci n ha sido dise ada para que disfrute plenamente de su veh culo en cualquier situaci n Leyenda Aviso de seguridad Informaci n complementaria Contribuci n a la protecci n del medioambiente Esta gu a presenta todos los equipamientos disponibles en el conjunto de la gama Furgon 2 plazas Furgon 5 plazas Familiar

GPSMAP 76Cx

GPSMAP 76Cx

GPS Garmin et des fonctions de cartographie compl tes cet appareil est un r cepteur GPS portatif in gal Prenez quelques instants pour comparer le contenu de la bo te avec la liste fournie Si des articles sont manquants communiquez sans d lai avec votre d taillant Garmin propos de ce guide Pour profiter au maximum de votre nouveau syst me de navigation lisez ce guide et

Garmin Drive 40 50 60 GfK Etilize

Garmin Drive 40 50 60 GfK Etilize

The Garmin Express software downloads and installs the updates onto your device Map updates are very large and this process may take a long time on slower Internet connections Device Overviews Garmin Drive 40 Device Overview Power key Mini USB power and data port Map and data memory card slot Garmin Drive 50 Device Overview Power key

GPS3 8

GPS3 8

GPS 38 Personal NavigatorTM OWNER S MANUAL Welcome to the smallest easiest to use GPS navigator for recreational use The GPS 38 represents GARMIN s continuing commitment to provide out doors sports enthusiasts with quality navigation information in a versatile accurate and user friendly design you ll enjoy for years to come To get the

GPS 72H Manuel d utilisation Garmin

GPS 72H Manuel d utilisation Garmin

dans quelque but que ce soit sans l accord expr s crit pr alable de Garmin Garmin autorise le t l chargement d un seul exemplaire du pr sent manuel sur un disque dur ou tout autre support de stockage lectronique pour la consultation l cran ainsi que l impression d un exemplaire du pr sent manuel et de ses r visions ventuelles condition que cet exemplaire