Building The Factory Of The Future One Step At A Time-Books Pdf

Building the Factory of the Future One Step at a Time
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EXHIBIT FLOOR PLAN, ActiveMover Transfer System LT Smart. Smart Total Line Function, Assembly 4 0 Automation Kit. Case Lifter, MGE Manual, Workstation, Aluminum Production. Framing Systems, HALL ENTRANCE, VarioFlow LT E Tools. Industry 4 0, Technology, Mechatronics Work Tightening Systems.
with position tracking, Table of Contents, Step 1 Lean Principle Implementation Step 4 Data Analysis and Visualization Smart Function Kit 12. Aluminum Framing 4 i4 0 Technology Cube 7 GoSelect Product Selector 13. Step 2 Technology Integration Step 5 Monitoring Machine Health LT Total Line Automation 14. Operator Guidance Systems 5 ActiveMover 10, LT Applications E Tools 15. Step 3 Data Collection Step 6 Factory wide Intelligence. Mechatronics Work 6 Smart Assembly 4 0 11, Building the Factory of the Future. One Step at a Time, The manufacturing industry is changing faster than ever before As consumers demand more variety. manufacturers have to adapt producing more product variations in the same amount of time and. space in order to stay profitable Gone are the days of set it and forget it the successful factory of. the future is a puzzle with infinite combinations And while the fully connected Factory of the Future. is attainable even the most innovative and optimistic companies should not expect the pieces to. come together all at once, While there are many steps along the way to the fully connected factory there are some key.
milestones that will help you identify where you are and how to begin. Whether you re implementing manual solutions looking to add modular technology or are ready to. implement full i4 0 connectivity in your factory we re here to guide you The steps are many and our. job is to make them manageable meeting you and your organization where you are This booklet will. help you get started on your i4 0 journey Follow the steps throughout our booth and let our experts. guide you along the way, For the latest information about Bosch Rexroth and the. Factory of the Future visit www boschrexroth us com atxwest. Lean Principle, Implementation, Not sure where to start. Contact us for a consultation, at i4 0 boschrexroth us com. Lean is a culture in which people use tools to continuously solve problems In a Lean. organization tools are used to visualize problems and people are trained to solve these. problems Lean manufacturing is a methodology that focuses on minimizing waste within. manufacturing systems while simultaneously maximizing productivity. Lightweight and versatile aluminum structural framing improves ergonomics which will. maximize your productivity and is a simple solution that allows for lightweight adjustable. workstations while removing the old steel stationary workstations of the past. ALUMINUM STRUCTURAL FRAMING, Rexroth s Aluminum Structural Framing System can be used to Benefits. build anything you can imagine With over 100 different strut Largest modular profile system worldwide with 120 profile. profiles our aluminum framing system not only offers a wide cross sections. range of application options but also numerous competitive. Minimal planning and design efforts, advantages Everything to build anything.
Fast assembly time with minimal assembly tools, How it relates to i4 0 Flexible design for easy removal and conversion. Aluminum Structural Framing helps build physical structures. Applications, that support a lean manufacturing and connected industry. environment Customized workstations and flow racks. Material handling carts and racks, Machine guards protective panels and enclosures. Technology, Integration, Not sure where to start, Contact us for a consultation. at i4 0 boschrexroth us com, Once the physical environment and assembly process begins to become efficient it is a.
natural progression to upgrade the workstation technology by adding worker guidance that. provides error proofing and data capture This might be as simple as deploying sensor tech. nology to troubleshoot or identify problem areas followed by the utilization of sensors for. full time monitoring that feeds information into an already existing data collection system. OPERATOR GUIDANCE SYSTEMS, Rexroth can help create stations for working that improve the Flexible integration of additional devices such as socket. accuracy and speed by putting everything at the operator s trays click wrenches identification systems scanners etc. fingertips With easy integration into a standard workstation. fully interactive assembly worker guidance tools use open Benefits. platforms to connect to most MES ERP systems Minimize the risk of errors. The Operator Guidance System is a digitally based guide that Enhance the quality in your production and optimize. provides on screen step by step guidance process documen production times. tation and high flexibility for mobile and stationary stations Combine stationary stations and assembly steps in the flow. production, How it relates to i4 0, Ensure high process reliability despite a wide product variety. Uses technology to assist in complex manual tightening. processes Applications, Data captured to record status operating instructions error Assembly flow production. reports and last results, Collection, Not sure where to start. Contact us for a consultation, at i4 0 boschrexroth us com.
After the technology has been integrated you have the ability to gather information from. each source about the process that allows for data informed decision making When con. sidering this phase it is important to ensure the use of open scalable and flexible protocols. to ensure your current and future technologies can be integrated and won t hold you back. MECHATRONICS WORK, Mechatronics Work from Rexroth combines high performance Benefits. mechanical technologies and motion control systems with. Easy connection to the internet using the IoT Gateway Rack. open user friendly programming environments to create the. most accessible easy to use Cartesian motion robots Flexible integration of Rexroth s linear motion assembly and. automation solutions, How it relates to i4 0, Applications. Collects and displays machine and production data, Machine data collection through various sensors and IoT. from various software platforms to produce custom product. batches ready products, Rexroth Motors Drives and Controls enable monitoring of Cloud based software to collect analyze and display machine. system and individual axes performance while showing how and production data. custom orders are produced inside a factory at the machine level. Data Analysis, Visualization, Not sure where to start.
INDUSTRY 4 0, Contact us for a consultation, at i4 0 boschrexroth us com. TECHNOLOGIES CUBE, The key pieces of data that are relevant to your vision and pre defined goals will allow. you to make the right analysis and provide the foundation for making smart fast and. informed decisions Capturing analyzing and displaying the data in a transparent format. keeps all staff informed and opens up a whole host of opportunities to connect test and. learn about the performance of production for the optimal result. As both a lead provider and user of Industry 4 0 technology Bosch Rexroth has first hand. experience of what these technologies can do for the thousands of employees that come to. work in our facilities every day The manual processes of the past required large amounts. of time to report problems and troubleshoot solutions with the right personnel Today s. technology like the Nexeed Production Performance Manager pulls the relevant data and. performs real time analysis This coupled with visualization software on the ActiveCockpit. allows everyone to view the status immediately from anywhere in the plant This also allows. for the ability to compare performance over time paving the way for predictive analytics. DATA ANALYSIS AND VISUALIZATION, WITH THE I4 0 TECHNOLOGIES CUBE. The IoT Gateway connects with the Rexroth designed. IoT Insights software solution which addresses a, market need for simple dashboard based local analytics. visualization and remote alert algorithms for immedi. ate notification IoT Insights and IoT Gateway rack offer. a complete i4 0 solution to various industries, For example these solutions help to optimize a line for.
high production throughput With huge streams of data. coming from each individual tool it is important to manage. the data in a simple but effective way IoT Insights. software in combination with IoT Gateway offer OEMs. and end users alike a quick and efficient entry into the. Connected Automation realm, In addition Bosch offers unique sensing products like. The IoT Gateway is an integrated hardware that CiSS Connected Industrial Sensor Solution that help. includes software communication solutions for easy to increase Overall Equipment Efficiency OEE by. connection to Industry 4 0 environments without monitoring in real time automation processes overall. intervention in automation logic machine health and environmental conditions like. humidity temperature and vibration Sensors are easily. How it relates to i4 0 integrated in the IoT Gateway Rack adding another. Rexroth IoT Gateway connects machine edge devices like innovative product in Rexroth s i4 0 solutions portfolio. I O sensors and 3rd party PLCs with IT based higher level. systems such as various Cloud services MES and databases Popular dashboards such as Grafana and Power BI can. easily connect to the data streaming from the IoT Gateway. Enables Industry 4 0 solutions on any automation machine. irrelevant of machine manufacturing date, Boosts productivity and efficiency. No programming is needed Configuration is done with. simple application setup via web based interface, Future proof with open standard software architecture. Applications, Any automation application where connectivity to IT. platform is needed for OEE improvement, ActiveCockpit is an interactive data visualization and.
communications platform to support employees and, management personnel with continuous process improve. ment ActiveCockpit is the ideal communications hub for. today s smart factory, How it relates to i4 0, ActiveCockpit communicates filters and visualizes all. relevant production data in real time, Interfaces to all current MES and ERP systems including. data streams from assembly systems and production, Quickly reveals improvement opportunities to help increase. productivity, Displays opportunities to achieve higher energy efficiency.
Efficient targeted recognition of defects performance The Nexeed Production Performance Manager is the. trends and opportunities for improvement, Industry 4 0 software solution for systematic production. Enables fast response to deviations aids in disruption. management and continuous improvement improvement The software helps quality and maintenance. Increases productivity through collaboration and management staff in decision making and makes their. visualization everyday work easier, Applications How it relates to i4 0. Manufacturing systems and equipment assembly lines Nexeed technologies enable you to monitor and optimize. production performance and logistics in real time all from. a single login access point, Harmonizes production data from various sources. The user is at the center of this software solution. Open interfaces allow for combination with other solutions. such as an MES extension, Condition monitoring live process monitoring predictive. maintenance and i4 0 general purpose tool, Applications.
Tightening, Conveyor monitoring, Monitoring, Machine Health. Not sure where to start, Contact us for a consultation. at i4 0 boschrexroth us com, Smart solutions that employ flexible features such as free programming and control of each. individual workpiece pallet allow adaptable realization of process flows and flexibility in. retooling processes With a visual display of what is happening in the systems ActiveMover. increases production efficiency by monitoring the state of power consumption cycle events. lubrication temperature and more Virtual simulations allow for improvement of throughput. by optimizing pallet use to ensure low maintenance interruptions This paves the way for. predicting the health of your machine to maintain as much uptime as possible. ACTIVEMOVER TRANSFER SYSTEM, The ActiveMover is a linear motor transfer system that moves Benefits. magnetic pallets at high speed with incredible accuracy It is a. Flexible integration can be increased in length by 1 meter. pre engineered solution that provides a user friendly program. all the way up to 60 meters, ming environment, Built in collision avoidance.
How it relates to i4 0 Pallets can be controlled individually at speeds over 2 5. ActiveMover is a high speed linear motor transfer system with meters second and can move in either direction on the track. an open programming platform compatible with most PLCs. Using the optional Rexroth PLC the ActiveMover becomes an. Applications, IoT gateway that can communicate with other IoT devices Machine data collection through various sensors and IoT. Collects and displays machine and production data with ready products. AMPro software and Nexeed PPM to analyze key data Cloud based software to collect analyze and display machine. Employs sensors that monitor the quality of the machine and production data. One Step at a Time The manufacturing industry is changing faster than ever before As consumers demand more variety manufacturers have to adapt producing more product variations in the same amount of time and space in order to stay profitable Gone are the days of set it and forget it the successful factory of the future is a puzzle with infinite combinations And while the fully

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