Bosch Starters And Alternators The Comprehensive Range-Books Pdf

Bosch Starters and Alternators The Comprehensive Range
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The Quality Solution, Bosch eXchange, No Compromises on Quality. Bosch eXchange, Bosch applies the same high quality standards to remanufactured parts as it does to newly manufactured. products The dedicated and experienced engineering team constantly focuses on fulfilling the strictest. standards After disassembly the components are cleaned in line with environmental legislation Every. component and part then passes an intensive testing process They undergo a visual dimensional and. electrical test, Bosch Remanufacturing Top Quality Original Seal Approved Quality. 100 replacement of wearing parts other parts are The quality seal is your assurance for Bosch eXchange. tested and remanufactured or replaced only as quality The seal proves that the product was tested by. required the body is mostly used again the Bosch remanufacturing team Every part has gone. 100 replacement of critical components with new through a long intensive testing process As Europe s. parts largest original equipment supplier of starters and alter. Exclusive use of genuine Bosch spare parts or nators Bosch offers more than 95 years of experience. Bosch approved spare parts and expertise, Same quality standards and functional tests as for. new components, Improvements made to original parts are carried.
over into the remanufacturing process, The OE design of starters and alternators already. considers the later remanufacturing of the pro, ducts so multiple lives can be given to one product. Bosch remanufacturing plants are certified in accor. dance with the same quality standards as original, equipment factories. Same Warranty as for New Products, Every Bosch eXchange part is the product of ingenious. engineering accurate production and comprehensive, testing Therefore a two year guarantee is also offered.
on Bosch remanufactured parts, Reliable Starters and Alternators. Bosch eXchange, With more than 2 000 different types Bosch offers an exceptionally wide exchange program of starters and. alternators for passenger cars commercial vehicles and agricultural and special machinery Its high market. share in original equipment is testament to the high level of confidence which vehicle manufacturers have. Comprehensive Product Range Customer Benefits, Extensive 2 000 starters and alternators for Highly reliable and long lasting due to professional. passenger cars remanufacturing and testing, More than 200 starters and alternators for Comprehensive all makes program. commercial vehicles Up to 30 cheaper than new products. Constant addition of new products Same two year warranty as for new products. guarantees an up to date range Comprehensive technical information through. Superior market coverage more than 90 in ESI tronic TecDoc and Bosch catalogues. Europe Skilled sales force and technical hotline, Comparable to New Products.
Bosch eXchange, A defective product can be replaced by a new product or a remanufactured or repaired. product When the workshop wants to avoid the expenses of buying a new product it will. consider a repaired or a remanufactured product At first glance both process will result in. products which function again Looking into the different processes and the characteristics. of the final products it becomes obvious that there are significant differences concerning the. quality and warranty of repaired and remanufactured products. Bosch Remanufacturing Repair, Remanufacturing brings a used product back to at least Repair returns an incorrect or defective product or com. its original quality with a warranty that is equivalent to ponent back to a usable state This happens in the mar. that of the newly manufactured product Remanufactu ket i e in the workshop Contrary to Remanufacturing. ring is a standardized industrial process this is not a standardised industrial process. The product is disassembled cleaned components Only the specific fault is being repaired Other compo. are repaired or replaced and the individual component nents and parts are not revised. as well as the whole product are tested to ensure that After repair the product is expected to function again. the original design specifications are met Assurances of performance are in general only valid. The warranty of a remanufactured product is equal to for the repaired component. that of a new product The warranty of repaired products is usually less than. The quality of a remanufactured product is compara that of new or remanufactured products It mostly ap. ble to that of a new product plies to the component which has been repaired. Delimitation Remanufacturing vs Recycling Repair Re use. Source Boston University, Bosch Remanufacturing, Planned Quality. At Bosch we leave nothing to chance At Bosch Remanufacturing all critical components are replaced 100. with tested spare parts of Bosch quality Technical specialists completely dismantle the product clean it. and replace any severely worn out and safety relevant parts prior to reassembly Small parts like screws. are 100 replaced with new parts and the complete unit is reassembled with a torque according to OE. specifications, The genuine Bosch Remanufacturing procedure for starters. Pole Housing Commutator End Shield, Solenoid Switch Cleaning 100 replacement of the.
100 substitution of Permanent excited star camp sockets. Engagement Lever, the counter lids ters exchange of magnets Calibrate on final measure. Visual inspection, 100 substitution of and hold feathers where by OE guidelines. Replacement with, Drive End Shield with the internal contact damaged. new component in, Bushing bridge Remagnetized according. the event of severe, 100 replacement of Functional check by to OE specifications.
wear or damage, bushings bearings and OE guidelines Reproofing of the win. radial shaft seals dings bandage, Calibration of the bushing. on final size following, OE specifications, 100 mending of the. Brush Holder, Excitation Winding Isolation test of. Checking for the brush holder, Armature with, short to ground Replacement of.
Commutator, Re impregnation carbon brush, 100 over winding. of winding conductors when, of the commutators, Planetary Gear Disassembly banding below minimum. when below the, Functional testing of reman tolerances. minimum diameter, needle bearings replacement of the. Starter Pinion and Overrunning Clutch 100 replacement of commutators. Dismantling and cleaning of the neutral bushing in intermediate Electrical check. gears bearing, Visual check of co taker and pinion.
100 replacement of bushings roles, springs supporting ring and plastic parts. Use fat according to OE specification, Quality that Protects the Environment. Bosch Remanufacturing, The remanufacturing system of used automotive products not only saves materials and energy it also. helps Bosch in its efforts to protect the environment In comparison with the process of producing new. products CO2 emissions are reduced by 25 000 tons every year In other words you would need about. 1 923 hectares of the average European forest to convert this much CO2. Bosch Remanufacturing Protects the Environment, Material savings of almost 90 thanks to re use. Energy and CO2 savings of more than 50, Reduced CO2 emissions by 25 000 tons per year.
This equates to the CO2 savings of 1 923 hectares of forest. CO2 Balance of Bosch Remanufacturing, In collaboration with the Fraunhofer. Institute and the University of Bayreuth, Bosch has traced the entire manu. facturing and logistics processes in a, concrete example starter and identi. fied the ecological balance between, new production and remanufacturing. As a GWP Global Warming Potential, of the IPCC Intergovernmental Panel.
on Climate Change was used, The remanufacturing savings as far as. materials CO2 and energy are concer, ned amount to more than 50 compa. red to new productions, Source University of Bayreuth Chair of Manufacturing and Remanufacturing Technology and. Fraunhofer project group Process Innovation, Savings depend on product mix minimal changes are possible. What Makes the Difference, Remanufacturing Performance Levels.
Quality Indicators cantly lower mileage and show different behaviour e g. The quality of a remanufactured product is determined higher noise levels reduced robustness malfunctions. by two major factors The production process and the under rough conditions than the original equipment. spare parts quality Depending on these factors pro unit The high performance remanufactured product. ducts in the remanufacturing market can be separated will almost certainly last the remaining lifetime of the. into a high medium and low performance level Low vehicle even for professional use and will have similar. and medium performance products will last for signifi comfort functions as the original equipment product. High Performance HP, Claim Rate With a high performance product the customer will. feel no difference compared to the original equipment. product Sometimes performance and durability are, even better since weak areas in the design of the. original equipment product are often improved when. the reman unit is reengineered for remanufacturing. With a high performance product the customer can, forget about it ever failing during the remaining lifetime. of the vehicle, Medium Performance MP, Medium performance products are suitable for older. cars or where the car owner accepts multiple, exchanges of the units These products are not recom.
mended for professional use, Durability OE, Low Performance LP. Customers only wishing to keep their cars for a limited. period of time or preparing them for sale are the target. group for low performance products Although usually. cheap these products do not have a good price perfor. mance ratio, A high performance remanufactured product will have a lifetime of approx. 80 compared to the original equipment product A product at a medium. performance level will give a mileage of rd 30 60 compared to the. original equipment unit whereas a low performance product will be less. The claim rate of a low and medium performance product is higher com. pared to a high performance one, Perfection in Each Discipline. Bosch eXchange, High Performance Bosch eXchange, Component Test Highest Process Capability. All components are carefully tested before being released for reassembly In the test plan. for each remanufactured component individually designed test procedures are implemen. ted All quality gates are included in the total quality approach of the remanufacturing. process New components are sourced from certified plants. Automotive Standard, The production facilities for the remanufacturing of high performance products are similar to.
Production Process the small batch production of original equipment For each step in the remanufacturing. process the procedures are proven and documented Failure Mode and Effect Analysis. FMEA is performed in order to predict critical situations and avoid failures The quality. assurance system complies with the TS 16949 standards of the automotive industry. Permanent Process Assurance, The tests are set at such low tolerances so that deviations in the manufacturing process. End of line Test can be detected immediately Causes of errors are systematically investigated and. eliminated The detailed testing of several product parameters ensures that no product. outside the tolerances is shipped, Medium Performance Low Performance. Focus on Main Components Minimum Testing of Components. The main components are carefully tested Special test devices are used to Some components are tested in production The test equipment does. assure functionality Systematically introduced quality gates do not exist The not fulfil professional requirements. testers are not calibrated according to the overall manufacturing concept. Therefore risks still remain, Industrial Standard Semi Professional Standard. Remanufacturing on a medium performance level complies with industrial The remanufacturing processes at the low performance level are not. standards for small production sizes The processes are organized and organized The workers on the production line lack work descriptions. documented according to ISO 9000 Possible failures and their effects on They are occasionally guided by their supervisors This results in a. customers Failure Mode and Effect Analysis are usually not described chaotic workflow where process steps can be unintentionally missed. Production failures cannot be systematically avoided prior to delivery to No quality assurance systems are in place hence product quality. customers Quality management is based on field claims fluctuates heavily. Testing According to Specifications Test of Basic Functions. In this market segment the 100 end of line testing ensures that the rema With this tester just the basic function of the unit is ensured e g. nufactured units fulfil the performance values given in the sales prospect alternator generates current The test does not cover different. Products having failed the end of line test are reworked operating conditions and output profiles The test result is sometimes. A document with the test results is usually enclosed in the delivery to prove not even documented. that the unit has successfully passed the final test. The Quality Proof, Starter Performance Test, Once installed in the car the driver expects the car to start under any condition If that is the case the. concrete example starter and identi fied the ecological balance between new production and remanufacturing As a GWP Global Warming Potential of the IPCC Intergovernmental Panel on Climate Change was used The remanufacturing savings as far as materials CO2 and energy are concer ned amount to more than 50 compa red to new productions

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