Application Specification Metric English Gm Genuine Parts-Books Pdf

Application Specification Metric English GM Genuine Parts
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Tighten screw to achieve a fully driven seated and not stripped fastener ensure screw is fully seated. Stripped FDS, Do not increase original FDS hole size using Service FDS tighten screw to achieve a fully driven and fully seated. New FDS Hole for Production and Service, Pilot hole for production FDS 4 0 mm. Pilot hole for service FDS 5 4 mm, Clearance hole for FDS 7 0 mm. Dimensions Body, Point to point measurements are for reference only All measurements are given in millimeters Use these measurements for diagnosing and estimating Point to. point measurements are duplicated with tram bar pointers set at equal lengths All die marks holes slots and fasteners are measured to the center All. dimensions are symmetrical unless otherwise specified. Point to Point Measurements, Dimensions Body Motor Compartment Corvette.
Point to point measurements are for reference only All measurements are given in millimeters Use these measurements for diagnosing and estimating Point to. point measurements are duplicated with tram bar pointers set at equal lengths All die marks holes slots and fasteners are measured to the center All. dimensions are symmetrical unless otherwise specified. Point to Point Measurements, Visual Identification. Structure Identification, Structure Identification. Number Description Material Procedure, 1 Rear Compartment Panel Frame Sheet Molded Compound SMC Rear Compartment Panel Frame. Panel Bonding Replacement, 2 Windshield Frame Aluminum Windshield Frame Replacement. 3 Front Wheelhouse Sheet Molded Compound SMC Front Wheelhouse Panel. Panel Bonding Replacement, 4 Side Door Frame Opening Sheet Molded Compound SMC Side Door Opening Frame.
Panel Bonding Replacement, 5 Floor Panel Sheet Molded Compound SMC Floor Panel Replacement. Panel Bonding, 6 Rear Compartment Panel Sheet Molded Compound SMC Rear Compartment Panel. Panel Bonding Replacement, Structure Identification. Number Description Material Procedure, 1 Hood Plate Stud Aluminum Hood Plate Stud Replacement. 2 Front Bumper Impact Bar Aluminum Front Bumper Impact Bar. Replacement, 3 Front Rail Front Section Aluminum Front Rail Replacement Front.
Section Front Rail Replacement, Rear Section, 4 Front Rail Section Rear Section Aluminum Front Rail Replacement Front. Section Front Rail Replacement, Rear Section, 5 Front Body Hinge Pillar Aluminum Front Hinge Pillar Body Replacement. 6 Front Door Lock Pillar Aluminum Body Lock Pillar Outer Panel. Replacement, 7 Rear Rail Replacement Front Aluminum Rear Rail Replacement Front. Section Section Rear Rail Replacement, Rear Section. 8 Rear Rail Replacement Rear Aluminum Rear Rail Replacement Front. Section Section Rear Rail Replacement, Rear Section.
9 Rear Bumper Impact Bar Aluminum Rear Bumper Impact Bar. Replacement, Repair Instructions, Front Bumper Impact Bar Replacement. Removal Procedure, Warning Refer to Approved Equipment for Collision Repair Warning. 1 Disable the SIR system Refer to SIR Disabling and Enabling. 2 Disconnect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection. 3 Remove all related panels and components, 4 Note the location and remove the sealers and anti corrosion materials from the repair area Refer to Anti Corrosion Treatment and Repair. Hand tools saw blades and abrasives used for aluminum repairs should be dedicated for aluminum only to prevent contamination. When removing welds favor the bumper bar side of the weld joint. 5 Locate and remove all factory welds 1 attaching the front bumper bar to the front frame rails Note the location of the welds for installation of the new. bumper bar, 6 Remove the damaged bumper bar 1, 7 Remove pieces of the bumper bar which are left attached to the rail ends. 8 Straighten and deburr the rail ends Keep the perimeter and shape of the rail end as original as possible. Installation Procedure, 1 Dry fit the bumper bar for proper fit and alignment before welding.
Note Use a stainless steel brush to remove the oxide layer prior to welding. 2 Clean and prepare all of the welded mating surfaces. 3 Install the front bumper bar 1, 4 Position the bumper bar to the vehicle using 3 dimensional measuring equipment. Note Recommend wire alloy is 5554 and wire size is 0 035 The shielding gas is 100 percent Argon. A two minute cooling down period is recommend for every 2 minutes or 100 mm 4 in of welding. 5 Using a MIG welder equipped with PULSE technology P MIG weld 1 the bumper bar to the frame rail ends duplicating the factory welds. 6 Apply the sealers and anti corrosion materials to the repair area Refer to Anti Corrosion Treatment and Repair. 7 Paint the repair area Refer to Basecoat Clearcoat Paint Systems. 8 Install all related panels and components, 9 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection. 10 Enable the SIR system Refer to SIR Disabling and Enabling. Hood Plate Stud Replacement, Removal Procedure, The hood anchor plate assembly is riveted to the inside of the front frame rail Access to the hood plate assembly will require the removal of the welded front. bumper bar, Warning Refer to Approved Equipment for Collision Repair Warning. 1 Disable the SIR system Refer to SIR Disabling and Enabling. 2 Disconnect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection. 3 Remove all related panels and components, 4 Note the location and remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair.
5 Remove the hood hinge Refer to Hood Hinge Replacement. 6 Remove the front impact bar Refer to Front Bumper Impact Bar Replacement. 7 Drill out the two retaining rivets 1 holding the hood hinge bolt bracket. 8 Remove the broken hinge bolt, Installation Procedure. Note Replacement fasteners used with aluminum frames requires a tin zinc coating to prevent galvanic corrosion. 1 Install replacement part, 2 Install the hood hinge retaining bolt bracket rivets. 3 Install the front impact bar Refer to Front Bumper Impact Bar Replacement. 4 Install the hood hinge Refer to Hood Hinge Replacement. 5 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems. 6 Apply the sealers and the anti corrosion materials to the repaired area as necessary Refer to Anti Corrosion Treatment and Repair. 7 Install all related panels and components, 8 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection. 9 Enable the SIR system Refer to SIR Disabling and Enabling. Front Wheelhouse Panel Replacement, Removal Procedure. Warning Refer to Approved Equipment for Collision Repair Warning. The front wheelhouse is comprised of 2 types of materials These include sheet molded compound SMC for the inner panel and carbon fiber for the outer panel. The wheelhouse is bonded to the front structure and frame rail with structural adhesive. 1 Disable the SIR system Refer to SIR Disabling and Enabling. 2 Disconnect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection. 3 Remove all related panels and components, 4 Remove the wheelhouse by applying heat and pry to detach adhesive along the bonding surface 1.
5 Remove the wheelhouse 1 from the vehicle, 6 Save any and all brackets mounting studs and accessories for transfer to the new front wheelhouse. 7 Note the location of the adhesive and remove all remaining loose adhesive. 8 Inspect the front structure and frame rails for damage. 9 Repair as much of the damage as possible to the factory specifications. Installation Procedure, Note Shims may be necessary to achieve proper panel alignment. 1 Before applying adhesive dry fit the wheelhouse fender and hood for proper fit and alignment. Note DO NOT top coat any bonding surface Use primer only on bonding surfaces Refer to adhesive manufacturer s recommendations. 2 Clean and scuff all bonding mating surfaces according to adhesive manufacturer s recommendations. 3 Inspect old wheelhouse for factory adhesive bond line Apply a consistent bead of structural adhesive 1 10 mm 3 8 in in diameter to the wheelhouse. to mate with the front structure and frame rail Refer to Sheet Molded Compound SMC Panel Bonding. 4 Install the wheelhouse 1 to the vehicle, 5 Apply pressure to the wheelhouse to set the adhesive. 6 Clamp or mechanically fasten the wheelhouse into place as necessary. 7 Remove any excess adhesive and let dry to manufactures specifications. 8 Install all related panels and components, 9 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection. 10 Enable the SIR system Refer to SIR Disabling and Enabling. Front Floor Panel Replacement Extension, Special Tools.
J 42058 Frame Adapter Clamp, For equivalent regional tools refer to Special Tools. Removal Procedure, Warning Refer to Approved Equipment for Collision Repair Warning. Note Left shown right similar, 1 Disable the SIR system SIR Disabling and Enabling. 2 Disconnect the battery negative cable Battery Negative Cable Disconnection and Connection. 3 Remove all related panels and components, 4 Remove front floor panel carpet Front Floor Panel Carpet Replacement Left Side. 5 Note the location and remove the sealers and anti corrosion materials from the repair area as necessary Anti Corrosion Treatment and Repair. 6 Use J 42058 frame adapter clamp or equivalent to secure the vehicle. Note Hand tools saw blades and abrasives used for aluminum repairs should be dedicated for aluminum only in order to prevent contamination. Body Repair Collision Repair Specifications Fastener Specifications Fastener Specifications Application Specification Metric English Cross Car Brace Mounting Bolts 25 Y 18 lb ft Windshield Frame Mounting Bolts 25 Y 18 lb ft Blind Rivet Code GM Part Number Grip Range SR1 19353808 1 5 3 5 mm SR2 19353809 3 3 5 3 mm SR3 19353806 4 8 6 8 mm

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