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ACH550 ABB Group
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2 ACH550 Installation Operation and Maintenance Manual. Use of warnings and notes, There are two types of safety instructions throughout this manual. Notes draw attention to a particular condition or fact or give information on a. Warnings caution you about conditions which can result in serious injury or death. and or damage to the equipment They also tell you how to avoid the danger The. warning symbols are used as follows, Electricity warning warns of hazards high resistance grounded over 30 ohm. from electricity which can cause power system, physical injury and or damage to the. WARNING Do not attempt to install or, remove EM1 EM3 F1 or F2 screws while. WARNING The ACH550 adjustable speed power is applied to the drive s input. AC drive should ONLY be installed by a terminals, qualified electrician.
General warning warns about, WARNING Even when the motor is conditions other than those caused. stopped dangerous voltage is present at the by electricity which can result in. power circuit terminals U1 V1 W1 L1 L2 physical injury and or damage to the. L3 and U2 V2 W2 T1 T2 T3 and equipment, depending on the frame size UDC and. WARNING Do not control the motor with, UDC or BRK and BRK. the disconnecting device disconnecting, WARNING Dangerous voltage is present means instead use the control panel keys. when input power is connected After or commands via the I O board of the drive. disconnecting the supply wait at least 5 The maximum allowed number of charging. minutes to let the intermediate circuit cycles of the DC capacitors i e power ups. capacitors discharge before removing the by applying power is five in ten minutes. WARNING Never attempt to repair a, WARNING Even when power is switched malfunctioning ACH550 contact the factory.
off from the input terminals of the ACH550 or your local Authorized Service Center for. there may be dangerous voltage from repair or replacement. external sources on the terminals of the, WARNING The ACH550 will start up. relay outputs, automatically after an input voltage. WARNING When the control terminals of interruption if the external run command is. two or more drives are connected in parallel on, the auxiliary voltage for these control. WARNING The heat sink may reach a high, connections must be taken from a single. temperature, source which can either be one of the drives.
or an external supply, Note For more technical information contact. WARNING Disconnect the internal EMC the factory or your local ABB representative. filter when installing the drive on an IT, system an ungrounded power system or a. ACH550 Installation Operation and Maintenance Manual 3. This manual is the Operation and Maintenance Manual for the ACH550 Drives. Complete technical details and programming information are available in the. ACH550 User s Manual publication number 3AUA0000081823. 1 To determine the type of your drive refer to its construction code on either. Serial number label attached on upper part of SW, ACH550 UH 059A 2. the chokeplate between the mounting holes 2030700001. Type code label attached on the heat sink on S N 2030700001. the side of the enclosure, Input 3 PH 48 63 Hz 1 PH 4 63 Hz ABB Inc. Voltage U1 200 240 Vac 200 240 Vac Made in USA of foreign parts. Current I1n 59 4 A 59 4 A, Output 3 PH 0 500 Hz 3 PH 0 500 Hz.
Voltage U2 0 U1 Vac 0 U1 Vac, Current I2n 59 4 A 28 A Org Firmware V 2 06B. Mfg Date 01 December 2005, Power Pn 20 HP 10 HP, S N 2030700001. ACH550 UH 059A 2, Construction, 2 According to the construction code proceed to your drive s installation operation. diagnostics and maintenance information, VCR VDR BCR BDR E Clipse Bypass page 39. PCR PDR Packaged Drives with Disconnect page 79, Installation.
Study these installation instructions carefully before proceeding Failure to observe. the warnings and instructions may cause a malfunction or personal hazard. WARNING Before you begin read Safety on page 2, Note Keep a minimum of 50 mm 2 of free space on each side and 200 mm 8 of. free space above and below all units from non heat producing sources Double. these distances from heat producing sources, 4 ACH550 Installation Operation and Maintenance Manual. 1 Prepare for installation, Lifting R1 R6, Lift the drive only by the metal chassis. Lifting R7 R8, WARNING Handle and ship floor mounted enclosures only in the upright position. These units are not designed to be laid on their backs. 1 Use a pallet truck to move the transport package enclosure to the installation site. 2 Remove the cabinet side panels for access to the cabinet pallet mounting bolts. 6 torx screws hold each cabinet side panel in place Leave the side panels off until. 3 Remove the 4 bolts that secure the cabinet to the shipping pallet. WARNING Use the lifting lugs bars at the top of the unit to lift R7 R8 drives. 4 Use a hoist to lift the drive Do not place drive in final position until mounting site is. Unpack the drive, 1 Unpack the drive, 2 Check for any damage and notify the shipper immediately if damaged components.
3 Check the contents against the order and the shipping label to verify that all parts. have been received, Tools required, To install the ACH550 you need the following. Screwdrivers as appropriate for the mounting hardware used. Wire stripper, Tape measure, Frame sizes R5 R8 with UL type 12 enclosure Punch for conduit mounting. Frame sizes R7 R8 pallet truck and hoist, For installations involving frame size R6 R8 The appropriate crimping tool for. power cable lugs, ACH550 Installation Operation and Maintenance Manual 5. Mounting hardware screws or nuts and bolts four each The type of hardware. depends on the mounting surface and the frame size. Frame Size Mounting Hardware Note, R1 R4 M5 10, R5 M6 1 4 in.
R6 M8 5 16 in, R7 R8 M10 7 16 Secures free standing cabinets if required. For installations involving frame size R7 R8 Hoist. WARNING Before installing the ACH550 ensure the input power supply to the drive. WARNING Metal shavings or debris in the enclosure can damage electrical. equipment and create a hazardous condition Where parts such as conduit plates. require cutting or drilling first remove the part If that is not practical cover nearby. electrical components to protect them from all shavings or debris. Flange Mounting Instructions, IP21 UL type 1 IP54 UL type 12. Frame size, Kit Code English Kit Code English, R1 FMK A R1 100000982 FMK B R1 100000990. R2 FMK A R2 100000984 FMK B R2 100000992, R3 FMK A R3 100000986 FMK B R3 100000994. R4 FMK A R4 100000988 FMK B R4 100000996, R5 AC8 FLNGMT R5 ACS800 PNTG01U EN.
R6 AC8 FLNGMT R6, 2 Prepare the mounting location, 1 Mark the position of the mounting holes. Note Frame sizes R3 and R4 have four holes along the top Use only two If. possible use the two outside holes to allow room to remove the fan for. maintenance, Note ACH400 drives can be replaced using the original mounting holes For R1 and. R2 frame sizes the mounting holes are identical For R3 and R4 frame sizes the. inside mounting holes on the top of ACH550 drives match ACH400 mounts. 6 ACH550 Installation Operation and Maintenance Manual. Note Frame sizes R7 and R8 have mounting holes inside the enclosure base. Where it is not possible to use either mounting hole at the back of the base use an. L bracket at the top of the enclosure to secure the cabinet to a wall or to the back of. another enclosure Bolt the L bracket to the enclosure using the lifting lug bolt hole. on the top of the enclosure, 2 Drill holes of appropriate size in the mounting location. 3 Remove front cover, R1 R6 UL type 1, 1 Remove the control panel if attached. 2 Loosen the captive screw at the top, 3 Pull near the top to remove the cover.
R1 R6 UL type 12, 1 If hood is present Remove screws 2 holding the hood in place. 2 If hood is present Slide hood up and off of the cover. 3 Loosen the captive screws around the edge of the cover. 4 Remove the cover, R7 R8 Cabinet Door, 1 To open the cabinet door loosen the quarter turn screws that hold the cabinet door. R7 R8 Side Panels, The side panels were removed to take the cabinet off the pallet Installation access is. easier if these panels are kept off throughout the installation. 4 Mount the drive 1, R1 R6 UL type 1, 1 Position the ACH550 onto the mounting screws. or bolts and securely tighten in all four corners, Note Use mounting hardware that permits fan.
replacement without removal, Note Lift the ACH550 by its metal chassis. 2 Non English speaking locations Add a warning, sticker in the appropriate language over the existing warning on the top of the. ACH550 Installation Operation and Maintenance Manual 7. R1 R6 UL type 12, For the UL type 12 enclosures rubber plugs are required in the holes provided for. access to the drive mounting slots, 1 As required for access remove the rubber plugs 2. Push plugs out from the back of the drive, 2 R5 R6 Align the sheet metal hood not shown.
in front of the drive s top mounting holes Attach, as part of next step 1 3. 3 Position the ACH550 onto the mounting screws, or bolts and securely tighten in all four corners. Note Lift the ACH550 by its metal chassis, frame size R6 by the lifting holes on both sides. at the top, 4 Re install the rubber plugs, 5 Non English speaking locations Add a warning sticker in the appropriate language. over the existing warning on the top of the module. 1 Use a hoist to move the cabinet into position, Note If the cabinet location does not provide access to the cabinet sides be sure to.
re mount side panels before positioning cabinet, 2 Install and tighten mounting bolts. 5 Install wiring, WARNING Ensure the motor is compatible for use with the ACH550 The ACH550. must be installed by a competent person If in doubt contact your local ABB sales or. service office, Conduit kit, Wiring R1 R6 drives with the UL type 1 Enclosure requires a conduit kit with the. following items, conduit box, The kit is included with UL type 1 Enclosures. 8 ACH550 Installation Operation and Maintenance Manual. Connection diagrams, The following diagrams show, The terminal layout for frame size R3 which in general applies to frame sizes.
R1 R6 except for the R5 R6 power and ground terminals. The R5 R6 power and ground terminals, The terminal layout for R7 R8. R1 R4 Diagram shows the R3 frame, J1 DIP Switches for Analog Inputs. The switch is one of two types, Illustration of available switch. positions not default settings, AI1 in Voltage Position. AI2 in Current Position, Original Alternate, Panel Connector.
X1 Analog Inputs and Outputs, and 10 V Ref Voltage Output. Power LED Green, Fault LED Red, X1 Digital Inputs, and 24 V Aux Voltage Output. X1 Relay Outputs, Illustration of available switch. positions not default settings, J2 DIP Switches Optional Module 1. for RS485 Termination, X1 Communications, ON Optional Module 2.
off position on position, Power Input Power Output to Motor. U1 V1 W1 U2 V2 W2, Frame Sizes, R5 R6 differ, See next page EM3. Terminals Not Used, WARNING To avoid danger or damage to the drive on IT systems and corner. grounded TN systems see section Disconnecting the internal EMC filter on. ACH550 Installation Operation and Maintenance Manual 9. Power Input Power Output to Motor, U1 V1 W1 U2 V2 W2 F1. Terminals Not Used, Terminals Not Used, Power Input Power Output to Motor.
U1 V1 W1 U2 V2 W2, WARNING To avoid danger or damage to the drive on IT systems and corner. grounded TN systems see section Disconnecting the internal EMC filter on. 10 ACH550 Installation Operation and Maintenance Manual. R7 R8 Similar, Motor Ground Lug ACH550 Control Wires. Terminals Bar X1, Input Power, Terminal Strip, Disconnecting the internal EMC filter. On certain types of systems you must disconnect the internal EMC filter otherwise. the system will be connected to ground potential through the EMC filter capacitors. which might cause danger or damage the drive, Note When the internal EMC filter is disconnected the drive is not EMC compatible. The following table shows the installation rules for the EMC filter screws in order to. connect or disconnect the filter depending on the system type and the frame size. For more information on the different system types see Floating networks on page. 12 and Unsymmetrically grounded networks on page 11. The locations of screws EM1 and EM3 are shown in the diagram on page 8 The. locations of screws F1 and F2 are shown in the diagram on page 9. Symmetrically IT systems ungrounded, Frame Corner grounded.
Screw grounded TN systems or high resistance, sizes TN systems. TN S systems grounded 30 ohm, x Use the provided metal screw which may already be installed EMC filter s will be connected. Use the installed polyamide screw EMC output filter will be disconnected. Remove the installed metal screw EMC filter s will be disconnected. EM1 and EM3 screws are M4 x 12, F1 and F2 screws are M4 x 16. ACH550 Installation Operation and Maintenance Manual 11. Ground connections, For personnel safety proper operation and to reduce electromagnetic emission pick. up the drive and the motor must be grounded at the installation site. Conductors must be adequately sized as required by safety regulations. ACH550 BCR BDR VCR VDR E Clipse Bypass Drives 1 ACH550 User s Manual publication number 3AUA0000081823 1 To determine the type of your drive refer to its construction code on either Serial number label attached on upper part of the chokeplate between the mounting holes Type code label attached on the heat sink on the side of the enclosure 2 According to the

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